Editorial Technical Reference

Tank

This page explains how Tank is classified within Electrical Equipment Manufacturing. Technical values and manufacturer relationships are research references; confirm the current specification and supplier evidence for each order.

Technical Definition & Core Assembly

The sealed container that houses the transformer core, windings, and insulating oil in a power transformer.

Tank in a manufacturing environment
Representative product image. Confirm appearance and specifications with the manufacturer.

Product Specifications

Technical details and manufacturing context for Tank

Definition
In a power transformer, the tank is the primary structural enclosure that contains all internal components including the magnetic core, high and low voltage windings, insulating oil, and cooling systems. It provides mechanical protection, contains the insulating medium, and serves as the foundation for mounting accessories like bushings, conservators, and radiators. The tank is typically fabricated from carbon steel or stainless steel, with wall thicknesses ranging from 4 to 12 mm, depending on pressure and mechanical requirements. Material grades commonly specified are Q235B to Q345R, with Q345R offering higher strength and corrosion resistance for demanding applications. The tank must withstand internal pressure variations caused by temperature changes and fault conditions, and it is designed to operate within a pressure range of 1.0 to 1.6 MPa. Leak rate is a critical parameter, with a maximum allowable leak rate of 0.1 mL/min to ensure seal integrity. The tank's dimensions and weight vary widely, from 1500×800×1200 mm and 500 kg for smaller units, up to 5000×2000×3000 mm and 20,000 kg for large power transformers. These dimensions and weight affect installation and foundation requirements. The tank is also rated for ingress protection (IP54 to IP65) to suit indoor or outdoor use, and corrosion resistance classes C3 to C5 per ISO 12944 are specified for different environmental conditions. Operating temperature range is -40°C to 85°C, which influences oil viscosity and material performance. The tank's design must comply with relevant standards such as IEC 60076 for transformers, GB/T 6451 for oil-immersed transformers, and GB/T 3274 for steel plates. When selecting a transformer tank, it is essential to verify model-specific values and standards with the legal manufacturer or supplier, as the parameters listed here are reference ranges for typical applications.
Working Principle
The tank functions as a pressure vessel that maintains the insulating oil in a sealed environment. It withstands internal pressure variations caused by temperature changes and fault conditions, prevents oil contamination from external elements, and facilitates heat dissipation through its surface and attached cooling equipment. The tank's design must ensure structural integrity under operating pressures and thermal expansion, while providing a leak-tight enclosure to preserve the insulating properties of the oil. Proper sealing and material selection are critical to prevent leaks and ensure long-term reliability.
Common Materials
Carbon Steel, Stainless Steel
Technical Parameters
ParameterTypical rangeNotes & selection driver
Rated Capacity50–10000 kVADetermines transformer size and costIEC 60076
Rated Voltage10–220 kVHigher voltage requires larger clearancesIEC 60076
Leak Rate≤0.1 mL/minExceeds limit indicates seal failure
Wall Thickness4–12 mmThicker for higher pressure ratingsGB/T 6451
Material GradeQ235B–Q345RQ345R for higher strength and corrosion resistanceGB/T 3274
Corrosion ResistanceC3–C5 ISO 12944C5 for coastal or industrial environmentsISO 12944
Operating Temperature-40–85 °COutside range may affect oil viscosityIEC 60076
Ingress ProtectionIP54–IP65IP65 for outdoor useIEC 60529
Weight500–20000 kgAffects installation and foundation
Dimensions (L×W×H)1500×800×1200–5000×2000×3000 mmMust fit transport and site constraints

Ranges are indicative industry figures for RFQ preparation, not a supplier commitment. Confirm every value and standard with the legal manufacturer before ordering.

Components / BOM
  • Tank Body Part
    Main structural shell providing containment
    Material: Carbon Steel
  • Flanges Part
    Connection points for accessories and covers
    Material: Carbon Steel
  • Lifting Lugs Part
    Attachment points for crane lifting during installation
    Material: Carbon Steel
  • Drain Valve
    Bottom outlet for oil drainage and sampling
    Material: Brass or Stainless Steel
  • Tank Seals
    Gaskets at every cover and flange joint; they are what makes the tank oil-tight.

Applied To / Applications

This component is essential for the following industrial systems and equipment:

Industrial Ecosystem & Supply Chain Structure

Complementary Systems
Downstream Applications
Specialized Tooling

Application Fit & Sizing Matrix

Operational Limits
pressure: 0 to 0.5 bar gauge (normal), 1.0 bar gauge (max test pressure)
other spec: Dielectric strength >30 kV, moisture ingress <50 ppm, seismic zone 4 compliant
temperature: -40°C to 105°C (operating), -50°C to 115°C (storage)
Media Compatibility
✓ Mineral insulating oil ✓ Silicone-based transformer fluid ✓ Ester-based dielectric fluid
Unsuitable: Chlorinated solvents or strong oxidizing agents
Sizing Data Required
  • Transformer MVA rating and voltage class
  • Required oil volume with expansion margin
  • Installation footprint and seismic requirements

Reliability & Engineering Risk Analysis

Failure Mode & Root Cause
Corrosion
Cause: Chemical attack from stored fluids, atmospheric exposure, or galvanic action between dissimilar metals, leading to material degradation and potential leaks.
Structural fatigue cracking
Cause: Cyclic loading from thermal expansion/contraction, fluid sloshing, or pressure variations, initiating cracks at stress concentrations like welds or nozzles.
Maintenance Indicators
  • Visible weeping, staining, or bulging on tank walls indicating material failure or overpressure
  • Abnormal audible hissing or dripping sounds suggesting leaks or pressure loss
Engineering Tips
  • Implement regular non-destructive testing (e.g., ultrasonic thickness gauging) to monitor corrosion rates and schedule proactive repairs
  • Install corrosion protection systems (cathodic protection for buried tanks, protective coatings) and ensure proper ventilation to control condensation

Indicative industry ranges for design and RFQ preparation. Confirm the exact figures and applicable standard with the manufacturer before specifying.

Compliance & Manufacturing Standards

Applicable Standards
ASME BPVC Section VIII - Rules for construction of pressure vessels EN 14015:2004 - Specification for the design and manufacture of site built, vertical, cylindrical, flat-bottomed, above ground, welded, steel tanks for the storage of liquids

Quoted from the published standard.

Manufacturing Precision
  • Wall thickness: +/-5% of specified thickness
  • Circularity: Maximum deviation of 1% from nominal diameter
Quality Inspection
  • Hydrostatic pressure test
  • Visual and dimensional inspection per ASME B31.3

Manufacturers of Tank

Manufacturer profiles associated with Tank.

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Frequently Asked Questions

What is the primary function of a transformer tank?

The transformer tank is the main structural enclosure that houses the core, windings, and insulating oil. It provides mechanical protection, contains the insulating medium, and supports accessories like bushings and radiators.

What materials are commonly used for transformer tanks?

Common materials include carbon steel and stainless steel. Material grades such as Q235B to Q345R are specified, with Q345R offering higher strength and corrosion resistance.

What are typical pressure and leak rate requirements?

Operating pressure is typically 1.0 to 1.6 MPa, and the maximum allowable leak rate is 0.1 mL/min to ensure seal integrity.

Why is it important to verify model-specific parameters?

Parameters like dimensions, weight, and material grades vary with transformer rating and application. Always confirm these values with the legal manufacturer or supplier to ensure proper fit and compliance.

Data Basis

Editorial classification, named public sources where available, and source-reviewed manufacturer records.

Preliminary Technical Classification
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