INDUSTRY COMPONENT

Conical Body

Conical body component for starch hydrocyclone separation systems enabling centrifugal separation of starch particles from process water.

Component Specifications

Definition
A precision-engineered conical body component that forms the core separation chamber in starch hydrocyclone systems. This component utilizes centrifugal forces to separate starch granules from process water based on density differences, with the conical geometry creating controlled vortex flow patterns that facilitate efficient separation of fine starch particles from liquid media in industrial starch processing operations.
Working Principle
Operates on centrifugal separation principles where starch slurry enters tangentially, creating a vortex flow. Heavier starch particles migrate toward the conical wall and descend through the apex outlet, while lighter water and fine particles ascend through the central vortex finder. The conical geometry accelerates particles downward while maintaining stable vortex patterns for consistent separation efficiency.
Materials
Food-grade 316L stainless steel (1.4404) or polyurethane with FDA/EC1935/2004 compliance. Surface finish: Ra ≤ 0.8 μm for stainless steel, hardness 90-95 Shore A for polyurethane. Corrosion resistance: withstands pH 3-11, temperatures 5-95°C.
Technical Parameters
  • flow_rate 5-100 m³/h
  • cone_angle 10-20°
  • apex_diameter 10-50 mm
  • pressure_drop 0.1-0.5 MPa
  • inlet_diameter 25-150 mm
  • temperature_range 5-95°C
  • separation_efficiency ≥92% for 5-40 μm particles
  • vortex_finder_diameter 15-80 mm
Standards
ISO 9001, ISO 22000, DIN 11850, 3-A Sanitary Standards

Industry Taxonomies & Aliases

Commonly used trade names and technical identifiers for Conical Body.

Parent Products

This component is used in the following industrial products

Engineering Analysis

Risks & Mitigation
  • Abrasive wear from starch particles
  • Clogging with high solids concentration
  • Corrosion from acidic/alkaline process conditions
  • Geometric deformation affecting separation efficiency
FMEA Triads
Trigger: Abrasive starch particles
Failure: Erosion of conical surface leading to reduced separation efficiency
Mitigation: Use wear-resistant materials (ceramic-lined or polyurethane), implement regular thickness monitoring
Trigger: Improper installation alignment
Failure: Asymmetric flow patterns causing poor separation
Mitigation: Use precision alignment tools during installation, implement laser alignment verification

Industrial Ecosystem

Compatible With

Interchangeable Parts

Compliance & Inspection

Tolerance
±0.1 mm on critical diameters, ±0.5° on cone angle, surface roughness Ra ≤ 0.8 μm
Test Method
Flow visualization testing, particle separation efficiency testing per ISO 13318-3, pressure drop measurement, material certification per FDA/EC1935/2004

Buyer Feedback

★★★★☆ 4.7 / 5.0 (23 reviews)

"Standard OEM quality for Food Manufacturing applications. The Conical Body arrived with full certification."

"Great transparency on the Conical Body components. Essential for our Food Manufacturing supply chain."

"The Conical Body we sourced perfectly fits our Food Manufacturing production line requirements."

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Frequently Asked Questions

What maintenance is required for conical bodies in starch hydrocyclones?

Regular inspection for wear, cleaning with CIP systems using food-grade cleaners, and checking for erosion at the apex. Replacement typically needed after 2-5 years depending on abrasive starch content.

How does cone angle affect starch separation performance?

Smaller angles (10-15°) provide finer separation for small particles but higher pressure drops. Larger angles (15-20°) handle higher flow rates with slightly reduced fine particle efficiency.

Can I contact factories directly?

Yes, each factory profile provides direct contact information.

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