Set Screws/Locking Mechanism: Temperature Range -20°C to 150°C

Component Specifications

Definition

Set screws and locking mechanisms are critical fastening components in capillary or wedge tool holders, designed to securely clamp and position cutting tools or inserts with high precision. These mechanisms prevent tool slippage, vibration, or displacement during high-speed machining operations, ensuring dimensional accuracy and surface finish quality. They typically consist of threaded screws, locking collars, or wedge systems that apply radial or axial clamping force.

Working Principle

Set screws apply clamping force through threaded engagement, creating friction or mechanical interference to lock components. Locking mechanisms may use wedges, collets, or eccentric cams to convert rotational or linear motion into radial clamping force, securing the tool in the holder. Some designs incorporate self-locking features like nylon inserts or deformed threads to prevent loosening from vibration.

Materials

Typically made from alloy steels (e.g., AISI 4140, 4340) or stainless steels (e.g., AISI 304, 316) with hardness of 28-32 HRC for general use, or 45-50 HRC for high-strength applications. Corrosion-resistant coatings like zinc plating, black oxide, or nickel plating are common. High-performance versions may use titanium alloys or precipitation-hardened stainless steels.

Technical Parameters

Parameter	Typical range	Notes & selection driver
Length	8mm to 40mm
Head Type	Socket head, flat head, or button head
Drive Type	Hex socket, Torx, or slotted
Thread Size	M4 to M12
Clamping Force	50N to 500N
Temperature Range	-20°C to 150°C
Torque Specification	2Nm to 25Nm

Ranges are indicative industry figures for RFQ preparation, not a supplier commitment. Confirm every value and standard with the legal manufacturer before ordering.

Standards

ISO 4026, ISO 4027, ISO 4028, DIN 913, DIN 914, DIN 915

Parent Products

This component is used in the following industrial products

Capillary/Wedge Tool Holder

A precision component in semiconductor bonding equipment that securely holds and positions capillary or wedge bonding tools during wire bonding processes.

View Product Details

Engineering Analysis

Risks & Mitigation

Tool slippage due to insufficient torque
Thread stripping from over-torquing
Corrosion in humid environments
Fatigue failure from cyclic loading
Thermal expansion mismatch

FMEA Triads

Trigger: Insufficient tightening torque
Failure: Tool slippage during machining
Mitigation: Use calibrated torque wrenches and follow manufacturer specifications; implement regular torque checks

Trigger: Vibration-induced loosening
Failure: Gradual loss of clamping force
Mitigation: Use thread-locking compounds or self-locking screws; implement preventive maintenance schedules

Trigger: Material fatigue from cyclic loading
Failure: Screw fracture under operational stress
Mitigation: Select appropriate material grade; implement replacement schedules based on usage cycles

Industrial Ecosystem

Compatible With

Typical Suppliers & Equivalents

Compliance & Inspection

Tolerance

Thread tolerance: 6g per ISO 965-1; dimensional tolerance: ±0.1mm per ISO 2768-m

Test Method

Torque testing per ISO 16047; vibration testing per ISO 16156; corrosion resistance testing per ISO 9227

Procurement Evaluation Criteria

A practical evidence checklist for RFQ preparation and supplier evaluation.

Technical documentation

Request current drawings, revision history, and a signed specification sheet.

Manufacturing capability

Verify equipment lists, process limits, capacity, and representative production evidence.

Inspection readiness

Confirm test methods, calibrated equipment, sampling plans, and traceable reports.

Supplier transparency

Check the legal entity, factory address, ownership, certifications, and direct contacts.

CNFX does not score or rank suppliers. Buyers must verify all claims and documents with the legal manufacturer before ordering.

Manufacturers of Set Screws/Locking Mechanism

Manufacturer profiles associated with Set Screws/Locking Mechanism.

Sourcing Set Screws/Locking Mechanism from China?

Tell us your specification and target quantity — we will match it against manufacturer records and come back with the factories that fit.

Request manufacturers We manufacture this

Manufacturer listings support early research and capability understanding. They are not certification, ranking, or transaction guarantees.

Compiled and source-reviewed by the CNFX editorial team. Each manufacturer above links to the page on that company's own website where the product is listed, with the date we checked it. How we source and review

Related Components

Upper Tool (Punch)

Upper Tool (Punch) is the active forming component in metal plate bending machines that applies precise downward force to create bends in sheet metal.

Main Frame

The main frame is the primary structural component of a hydraulic press, providing rigidity and stability to withstand high compressive forces during metal forming operations.

Shaft Bearing

Precision component supporting rotating shafts in vibration motors to reduce friction and maintain alignment.

Seal Groove

Precision-machined groove in aluminum bearing housings designed to accommodate sealing elements for fluid containment and contamination prevention.

Frequently Asked Questions

What is the difference between set screws and locking mechanisms in tool holders?

Set screws are simple threaded fasteners that apply direct clamping force, while locking mechanisms may include wedges, collets, or cam systems that provide more uniform clamping and higher precision for tool positioning.

How often should set screws be inspected or replaced?

Inspect set screws every 200-500 machining hours for wear, thread damage, or loosening. Replace if there is visible deformation, stripping, or if torque values drop below 80% of specification.

Can different material grades of set screws be mixed in the same assembly?

No, mixing material grades can lead to galvanic corrosion or uneven clamping forces. Always use screws of identical material and specification in a single locking mechanism.

Data Basis

Editorial classification, named public sources where available, and source-reviewed manufacturer records. See the editorial policy.

Preliminary Technical Classification

This page supports structured research, RFQ preparation, and supplier evaluation. It does not replace buyer-led supplier qualification, standards review, or technical approval.

Set Screws/Locking Mechanism