INDUSTRY COMPONENT

Load Cell Assembly

Precision load cell assembly for automated powder dispensing systems

Component Specifications

Definition
A high-precision measurement component consisting of strain gauge sensors, structural elements, and signal conditioning circuitry designed to accurately measure the weight of powder materials during automated dispensing and blending processes in industrial systems.
Working Principle
Utilizes strain gauge technology where applied force causes deformation in the sensing element, changing electrical resistance proportionally to the load. This resistance change is converted to a measurable voltage signal through a Wheatstone bridge circuit, providing real-time weight data for process control.
Materials
Stainless steel (AISI 304/316) sensing elements, aluminum alloy housing, nickel-plated copper electrical connections, epoxy encapsulation for environmental protection
Technical Parameters
  • Creep 0.02% FS/30 min
  • Output 2 mV/V
  • Accuracy ±0.05% FS
  • Capacity 0-50 kg
  • IP Rating IP67
  • Nonlinearity 0.03% FS
  • Zero Balance ±1% FS
  • Response Time <10 ms
  • Excitation Voltage 5-15 VDC
  • Operating Temperature -10°C to 70°C
Standards
ISO 376, DIN 51221, OIML R60

Industry Taxonomies & Aliases

Commonly used trade names and technical identifiers for Load Cell Assembly.

Parent Products

This component is used in the following industrial products

Engineering Analysis

Risks & Mitigation
  • Overload damage
  • Moisture ingress
  • Electrical interference
  • Mechanical fatigue
  • Calibration drift
  • Powder contamination
FMEA Triads
Trigger: Overload beyond rated capacity
Failure: Permanent deformation of sensing element
Mitigation: Install mechanical stops, implement software limits, use overload-protected designs
Trigger: Moisture ingress through seals
Failure: Electrical short circuits and corrosion
Mitigation: Regular seal inspection, use IP67-rated enclosures, implement environmental monitoring
Trigger: Vibration from blending operations
Failure: Signal noise and mechanical fatigue
Mitigation: Install vibration dampers, use filtered signal conditioning, implement regular structural inspections

Industrial Ecosystem

Compatible With

Interchangeable Parts

Compliance & Inspection

Tolerance
±0.05% of full scale with temperature compensation of ±0.0015%/°C
Test Method
Deadweight calibration per ISO 376, environmental testing per IP67 standards, electrical safety testing per IEC 61010-1

Buyer Feedback

★★★★☆ 4.7 / 5.0 (30 reviews)

"Impressive build quality. Especially the technical reliability is very stable during long-term operation."

"As a professional in the Machinery and Equipment Manufacturing sector, I confirm this Load Cell Assembly meets all ISO standards."

"Standard OEM quality for Machinery and Equipment Manufacturing applications. The Load Cell Assembly arrived with full certification."

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Frequently Asked Questions

What maintenance is required for load cell assemblies in powder dispensing systems?

Regular calibration every 6-12 months, visual inspection for powder buildup, verification of electrical connections, and environmental protection checks to maintain accuracy and prevent contamination.

How does temperature affect load cell accuracy in industrial applications?

Temperature variations cause thermal expansion/contraction and affect strain gauge resistance. Quality load cells include temperature compensation circuits, and operating within specified temperature ranges (-10°C to 70°C) ensures maintained accuracy.

Can load cell assemblies be used with different powder materials?

Yes, but material properties (density, flow characteristics) affect measurement. The assembly must be properly calibrated for specific materials, and anti-bridging designs may be needed for cohesive powders.

Can I contact factories directly?

Yes, each factory profile provides direct contact information.

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