Editorial Technical Reference

Flexible Duct

This page explains how Flexible Duct is classified within Machinery and Equipment Manufacturing. Technical values and manufacturer relationships are research references; confirm the current specification and supplier evidence for each order.

Technical Definition & Core Assembly

A flexible, bendable duct used in HVAC systems to connect rigid ductwork sections and navigate around obstacles.

Representative product image. Confirm appearance and specifications with the manufacturer.

Product Specifications

Technical details and manufacturing context for Flexible Duct

Definition
A flexible duct is a key component within ductwork systems that provides adaptable connectivity between rigid duct sections. It allows for installation in confined spaces, accommodates misalignments, and enables routing around structural obstacles while maintaining airflow. Typically constructed with a helical wire core and flexible insulation layers, it serves as a transitional element in ventilation, heating, and air conditioning applications. The duct is available in standard inner diameters ranging from 100 to 500 mm, with wall thicknesses from 0.5 to 2.0 mm. Its bend radius is typically 1.5 to 3.0 times the diameter, allowing for tight installations. Operating temperatures range from -40°C to 150°C continuously, with peaks up to 180°C. The operating pressure range is 1.0 to 1.6 MPa, though this standard is a verification reference and does not imply certification. Air velocities of 5 to 30 m/s are typical, with higher velocities potentially causing noise. Thermal conductivity for insulated types is 0.025 to 0.040 W/(m·K). Tensile strength for fabric layers is 10 to 20 MPa. Flame retardancy meets UL94 V-0, self-extinguishing within 10 seconds. Weight ranges from 0.5 to 2.5 kg/m depending on diameter and insulation. Noise reduction at 1000 Hz for insulated types is 15 to 25 dB(A). Materials include galvanized steel wire, aluminum foil, polyester insulation, and a PVC or polymer outer jacket. Always verify model-specific values and standards with the legal manufacturer or supplier before procurement.
Working Principle
Flexible ducts function by maintaining an open, continuous passage for air movement while allowing bending and compression. The helical wire reinforcement provides structural integrity to prevent collapse during airflow, while the flexible outer jacket accommodates directional changes without restricting flow. Air pressure differentials drive movement through the duct, with minimal resistance due to the smooth interior lining.
Common Materials
Galvanized steel wire, Aluminum foil, Polyester insulation, PVC or polymer outer jacket
Technical Parameters
ParameterTypical rangeNotes & selection driver
Inner Diameter100–500 mmStandard sizes; custom diameters available
Wall Thickness0.5–2.0 mmAffects flexibility and durability
Bend Radius1.5–3.0 ×DMinimum bend radius as multiple of diameter
Operating Temperature-40–150 °CContinuous operation; peak up to 180°C
Air Velocity5–30 m/sHigher velocities may cause noise
Thermal Conductivity0.025–0.040 W/(m·K)Insulated type; lower is better
Tensile Strength10–20 MPaFor fabric layers
Flame RetardancyUL94 V-0Self-extinguishing within 10 secondsUL 94
Weight0.5–2.5 kg/mDepends on diameter and insulation
Noise Reduction15–25 dB(A)At 1000 Hz, for insulated type

Ranges are indicative industry figures for RFQ preparation, not a supplier commitment. Confirm every value and standard with the legal manufacturer before ordering.

Components / BOM
  • Duct Body
    The duct wall itself: forms the flow path and contains the internal pressure.
  • Helical wire core Part
    Provides structural support and prevents collapse during airflow
    Material: Galvanized steel
  • Inner liner Part
    Creates smooth airflow surface and provides thermal insulation
    Material: Aluminum foil with polyester backing
  • Outer jacket Part
    Protects against environmental factors and provides vapor barrier
    Material: PVC or polymer

Applied To / Applications

This component is essential for the following industrial systems and equipment:

Industrial Ecosystem & Supply Chain Structure

Complementary Systems
Downstream Applications
Specialized Tooling

Application Fit & Sizing Matrix

Operational Limits
pressure: Up to 2.5 in. w.g. (0.09 psi) static pressure
other spec: Air velocity: Up to 4000 FPM (20 m/s), Bend radius: Minimum 1x duct diameter
temperature: -40°F to 250°F (-40°C to 121°C)
Media Compatibility
✓ Conditioned Air ✓ Ventilation Air ✓ Low-Pressure Exhaust Gases
Unsuitable: Corrosive Chemical Fumes or High-Particulate Slurries
Sizing Data Required
  • Required Airflow (CFM)
  • Available Space/Length
  • Static Pressure Drop Allowance

Reliability & Engineering Risk Analysis

Failure Mode & Root Cause
Material fatigue and cracking
Cause: Repeated flexing beyond design limits, vibration-induced stress cycles, and exposure to temperature fluctuations causing polymer degradation and metal fatigue at connection points.
Internal liner delamination and erosion
Cause: Abrasive particulate flow, chemical attack from conveyed media, moisture accumulation leading to microbial growth, and improper installation creating turbulent flow patterns that accelerate wear.
Maintenance Indicators
  • Visible sagging or distortion of duct sections indicating structural weakening or internal blockage
  • Audible flapping or whistling noises during operation suggesting liner separation, holes, or loose connections
Engineering Tips
  • Implement proper support spacing and avoid sharp bends - maintain minimum bend radius per manufacturer specifications to prevent stress concentration and material fatigue.
  • Install inspection ports at strategic locations and conduct regular internal visual inspections using borescopes to detect early signs of liner wear, corrosion, or buildup before catastrophic failure occurs.

Indicative industry ranges for design and RFQ preparation. Confirm the exact figures and applicable standard with the manufacturer before specifying.

Compliance & Manufacturing Standards

Applicable Standards
ISO 10380:2012 (Metallic flexible hoses, assemblies and joints) ASTM C1338 (Standard Test Method for Determining Fungi Resistance of Insulation Materials and Facings) EN 13103 (Railway applications - Wheelsets and bogies - Non-powered axles - Design method)

Quoted from the published standard.

Manufacturing Precision
  • Bore diameter: +/- 0.5 mm
  • Length: +/- 1.5% of total length
Quality Inspection
  • Leakage Test (Pressure test at 1.5 times working pressure)
  • Flexibility Test (Minimum bend radius verification)

Manufacturers of Flexible Duct

3 companies list this product among what they make. Company figures are quoted from each company's own website; every card states where the relationship came from.

Chinafore
Hangzhou, Zhejiang, CN
Founded 2003250+ staff50,000 square meters
ISO 9001 ISO 14001
Also makes: Condensate Pump, Ductwork System, Vacuum Pump and 4 more
Listed on the company's own website · profile compiled by CNFX from public sources
Jiangsu Sulong Eco-Technologies Co., Ltd.
Jiangsu, CN
Listed on the company's own website · profile compiled by CNFX from public sources
ZENGO Airandus
Ningbo, Zhejiang, CN
Also makes: Ventilation Fan, Centrifugal Fan, Access Doors and 8 more
Listed on the company's own website · profile compiled by CNFX from public sources

Manufacturer listings support early research and capability understanding. They are not certification, ranking, or transaction guarantees.

Technical documentation
Request current drawings, revision history, and a signed specification sheet.
Manufacturing capability
Verify equipment lists, process limits, capacity, and representative production evidence.
Inspection readiness
Confirm test methods, calibrated equipment, sampling plans, and traceable reports.
Supplier transparency
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Frequently Asked Questions

What are the typical inner diameter ranges for flexible ducts?

Standard inner diameters range from 100 to 500 mm, with custom diameters available. Always confirm the exact size required for your application with the supplier.

Can flexible ducts be used in high-temperature environments?

The operating temperature range is -40°C to 150°C continuously, with peaks up to 180°C. Verify the specific temperature rating for your model, as exceeding limits may cause damage.

What is the significance of the bend radius specification?

The bend radius, typically 1.5 to 3.0 times the diameter, indicates the minimum radius the duct can be bent without restricting airflow or damaging the structure. Tighter bends may reduce performance.

Are flexible ducts flame retardant?

The flame retardancy rating is UL94 V-0, meaning the material self-extinguishes within 10 seconds. This is a material property; confirm the specific product's compliance with relevant standards.

Data Basis

Editorial classification, named public sources where available, and source-reviewed manufacturer records.

Preliminary Technical Classification
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