Tray Platform/Conveyor for Automated Handling | Component Tray Handler Sub-assembly

Product Specifications

Technical details and manufacturing context for Tray Platform/Conveyor

Definition

The Tray Platform/Conveyor is a critical sub-assembly of the Component Tray Handler, responsible for the controlled movement and precise positioning of trays containing components. It ensures smooth transfer between different stations of the handler, such as loading, processing, inspection, and unloading zones, maintaining alignment and stability throughout the automated workflow. The platform/conveyor is typically driven by electric motors or pneumatic actuators, which operate a belt, chain, or roller mechanism. Sensors, such as photoelectric or proximity types, provide feedback on tray position, triggering stops or transfers at designated points. Control is managed by the handler's central PLC or control system. The unit is available in a range of configurations to suit various applications. Load capacity ranges from 50 to 500 kg, with platform widths from 200 to 1200 mm and lengths from 500 to 3000 mm. Conveyor speed is adjustable via a variable frequency drive (VFD) from 0.1 to 1.5 m/s. Positioning accuracy for tray stops is ±0.5 mm. The operating temperature range is -10 to 50 °C in non-condensing environments. Ingress protection is rated IP54 to IP65 per IEC 60529, with IP65 suitable for washdown. Supply voltage is 24 V DC ±10%, with optional AC motors available. Motor power ranges from 0.25 to 2.2 kW, depending on load and speed. Frame material is stainless steel 304 or 316 per ASTM A240, with 316 recommended for corrosive environments. Belt material options include PU and PVC, with food-grade versions available. Noise level is ≤70 dB(A) at 1 m distance per ISO 3746. All specifications are reference ranges; verify model-specific values with the manufacturer.

Working Principle

The platform/conveyor operates using electric motors or pneumatic actuators to drive a belt, chain, or roller mechanism. It moves along a predefined path, with sensors (e.g., photoelectric, proximity) providing feedback on tray position. The control system, typically a PLC, processes sensor signals to trigger stops or transfers at designated points, ensuring precise positioning and smooth transfer between stations. Speed is adjustable via VFD, and positioning accuracy is maintained within ±0.5 mm.

Common Materials

Stainless Steel, Aluminum Alloy, Engineering Plastics (e.g., POM, Nylon)

Technical Parameters

Parameter	Typical range	Notes & selection driver
Load Capacity	50–500 kg	Maximum distributed load per platform
Platform Width	200–1200 mm	Custom widths available
Platform Length	500–3000 mm	Custom lengths available
Conveyor Speed	0.1–1.5 m/s	Adjustable via VFD
Positioning Accuracy	±0.5 mm	Repeatability for tray stops
Operating Temperature	-10–50 °C	Non-condensing environment
Ingress Protection	IP54–IP65	IP65 for washdownIEC 60529
Supply Voltage	24 ±10% V DC	Optional AC motors available
Motor Power	0.25–2.2 kW	Depends on load and speed
Frame Material	304–316 SS	316 for corrosive environmentsASTM A240
Belt Material	PU–PVC	Food-grade options available
Noise Level	≤70 dB(A)	At 1 m distanceISO 3746

Ranges are indicative industry figures for RFQ preparation, not a supplier commitment. Confirm every value and standard with the legal manufacturer before ordering.

Components / BOM

Drive Motor
Provides mechanical power to move the conveyor belt or platform mechanism.

Material: Steel housing, copper windings
Conveyor Belt/Rollers
Direct contact surface for transporting trays; ensures smooth, low-friction movement.

Material: Polyurethane, rubber, or stainless steel
Frame/Support Structure Part
Provides rigid support and alignment for all moving parts and trays.

Material: Aluminum alloy or stainless steel
Position Sensor
Detects tray presence and position, sending signals to the control system for accurate stopping/transfer.

Material: Plastic housing, electronic components
VFD
Sets the conveyor speed by varying the drive motor frequency.
Pneumatic Actuators Optional
Air-driven alternative to the electric motor for moving the platform.

Industry Taxonomies & Aliases

Commonly used trade names and technical identifiers for Tray Platform/Conveyor.

Applied To / Applications

This component is essential for the following industrial systems and equipment:

Component Tray Handler

View system integration details

Manufacturers of Tray Platform/Conveyor

Manufacturer profiles associated with Tray Platform/Conveyor.

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Frequently Asked Questions

What is the load capacity of the Tray Platform/Conveyor?

The maximum distributed load per platform is 50 to 500 kg, depending on the model and configuration. Always verify the specific load capacity for your application with the manufacturer.

Can the conveyor speed be adjusted?

Yes, the conveyor speed is adjustable via a variable frequency drive (VFD) within a range of 0.1 to 1.5 m/s. The exact speed range may vary by model.

What materials are used for the frame and belt?

The frame is made of stainless steel (304 or 316 per ASTM A240), with 316 recommended for corrosive environments. Belt materials include PU and PVC, with food-grade options available.

What is the positioning accuracy?

The repeatability for tray stops is ±0.5 mm. This ensures precise positioning during automated workflows.

Data Basis

Editorial classification, named public sources where available, and source-reviewed manufacturer records.

Preliminary Technical Classification

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pressure:	N/A (mechanical system)
speed range:	0.1 to 2.0 m/s
temperature:	-20°C to 80°C
load capacity:	Up to 500 kg/m²
operating humidity:	10% to 90% RH non-condensing

Tray Platform/Conveyor

Product Specifications

Industry Taxonomies & Aliases

Applied To / Applications

Industrial Ecosystem & Supply Chain Structure

Application Fit & Sizing Matrix

Reliability & Engineering Risk Analysis

Compliance & Manufacturing Standards