INDUSTRY COMPONENT

Copper Plate / Liner

Copper plate or liner used in water-cooled copper molds for continuous casting processes in metal manufacturing.

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Component Specifications

Definition
A precisely engineered copper plate or liner component that forms the inner surface of water-cooled copper molds in continuous casting systems. It directly contacts molten metal during solidification, providing critical heat transfer, surface quality control, and dimensional accuracy for cast products.
Working Principle
The copper plate/liner functions as the primary heat exchange surface in water-cooled molds. Molten metal solidifies against its inner surface while cooling water circulates through channels behind it, extracting heat rapidly to form a solidified shell. The high thermal conductivity of copper ensures efficient heat transfer, while its precise surface finish controls the cast product's surface quality.
Materials
High-purity oxygen-free copper (C10100/C10200) or copper alloys with chromium-zirconium (C18150) for enhanced strength and thermal stability. Typical composition: Cu ≥99.95%, with controlled oxygen content ≤10 ppm for oxygen-free grades.
Technical Parameters
  • Hardness 70-120 HB
  • Thickness 20-50 mm
  • Surface Roughness Ra 0.4-1.6 μm
  • Thermal Conductivity ≥350 W/m·K
  • Operating Temperature 200-400°C
  • Cooling Channel Diameter 8-15 mm
Standards
ISO 11972, DIN 1787, ASTM B152

Industry Taxonomies & Aliases

Commonly used trade names and technical identifiers for Copper Plate / Liner.

copper mold plate water-cooled copper liner continuous casting mold copper casting component foundry equipment metal solidification Copper Plate / Liner Copper Plate / Liner in Basic Metal Manufacturing

Parent Products

This component is used in the following industrial products

Water-Cooled Copper Mold

A copper mold with internal water cooling channels used in continuous casting to solidify molten steel into a specific cross-sectional shape.

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Engineering Analysis

Risks & Mitigation
  • Thermal fatigue cracking
  • Surface oxidation at high temperatures
  • Erosion from molten metal flow
  • Cooling channel blockage
  • Dimensional distortion from thermal stress
FMEA Triads
Trigger: Excessive thermal cycling
Failure: Thermal fatigue cracks developing on working surface
Mitigation: Implement controlled cooling strategies, use copper alloys with improved thermal fatigue resistance, apply protective coatings
Trigger: Inadequate cooling water treatment
Failure: Scale buildup in cooling channels reducing heat transfer efficiency
Mitigation: Maintain proper water chemistry, implement regular descaling procedures, install filtration systems

Industrial Ecosystem

Compatible With

Interchangeable Parts

Compliance & Inspection

Tolerance
±0.1 mm for critical dimensions, ±0.05 mm for surface flatness
Test Method
Ultrasonic testing for internal defects, coordinate measuring machine (CMM) for dimensional verification, thermal imaging for heat transfer uniformity

Buyer Feedback

★★★★☆ 4.7 / 5.0 (34 reviews)

"Impressive build quality. Especially the technical reliability is very stable during long-term operation."

"As a professional in the Basic Metal Manufacturing sector, I confirm this Copper Plate / Liner meets all ISO standards."

"Standard OEM quality for Basic Metal Manufacturing applications. The Copper Plate / Liner arrived with full certification."

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Level sensor for continuous monitoring of molten metal height in industrial furnaces and casting systems.

Frequently Asked Questions

Why is copper used for mold plates in continuous casting?

Copper offers exceptional thermal conductivity (second only to silver among common metals), allowing rapid heat extraction from molten metal. It also provides good machinability for precise surface finishes and reasonable durability under thermal cycling conditions.

How often do copper plates/liners need replacement?

Typical service life ranges from 6-24 months depending on operating conditions, casting material, and maintenance practices. Factors affecting lifespan include thermal fatigue, erosion from molten metal, and surface degradation from oxidation or coating wear.

Can I contact factories directly?

Yes, each factory profile provides direct contact information.

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