Copper Plate / Liner: Cooling Channel Diameter 8-15 mm

Component Specifications

Definition

A precisely engineered copper plate or liner component that forms the inner surface of water-cooled copper molds in continuous casting systems. It directly contacts molten metal during solidification, providing critical heat transfer, surface quality control, and dimensional accuracy for cast products.

Working Principle

The copper plate/liner functions as the primary heat exchange surface in water-cooled molds. Molten metal solidifies against its inner surface while cooling water circulates through channels behind it, extracting heat rapidly to form a solidified shell. The high thermal conductivity of copper ensures efficient heat transfer, while its precise surface finish controls the cast product's surface quality.

Materials

High-purity oxygen-free copper (C10100/C10200) or copper alloys with chromium-zirconium (C18150) for enhanced strength and thermal stability. Typical composition: Cu ≥99.95%, with controlled oxygen content ≤10 ppm for oxygen-free grades.

Technical Parameters

Parameter	Typical range	Notes & selection driver
Hardness	70-120 HB
Thickness	20-50 mm
Surface Roughness	Ra 0.4-1.6 μm
Thermal Conductivity	≥350 W/m·K
Operating Temperature	200-400°C
Cooling Channel Diameter	8-15 mm

Ranges are indicative industry figures for RFQ preparation, not a supplier commitment. Confirm every value and standard with the legal manufacturer before ordering.

Standards

ISO 11972, DIN 1787, ASTM B152

Parent Products

This component is used in the following industrial products

Water-Cooled Copper Mold

A copper mold with internal water cooling channels used in continuous casting to solidify molten steel into a specific cross-sectional shape.

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Engineering Analysis

Risks & Mitigation

Thermal fatigue cracking
Surface oxidation at high temperatures
Erosion from molten metal flow
Cooling channel blockage
Dimensional distortion from thermal stress

FMEA Triads

Trigger: Excessive thermal cycling
Failure: Thermal fatigue cracks developing on working surface
Mitigation: Implement controlled cooling strategies, use copper alloys with improved thermal fatigue resistance, apply protective coatings

Trigger: Inadequate cooling water treatment
Failure: Scale buildup in cooling channels reducing heat transfer efficiency
Mitigation: Maintain proper water chemistry, implement regular descaling procedures, install filtration systems

Industrial Ecosystem

Compatible With

Typical Suppliers & Equivalents

Compliance & Inspection

Tolerance

±0.1 mm for critical dimensions, ±0.05 mm for surface flatness

Test Method

Ultrasonic testing for internal defects, coordinate measuring machine (CMM) for dimensional verification, thermal imaging for heat transfer uniformity

Procurement Evaluation Criteria

A practical evidence checklist for RFQ preparation and supplier evaluation.

Technical documentation

Request current drawings, revision history, and a signed specification sheet.

Manufacturing capability

Verify equipment lists, process limits, capacity, and representative production evidence.

Inspection readiness

Confirm test methods, calibrated equipment, sampling plans, and traceable reports.

Supplier transparency

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CNFX does not score or rank suppliers. Buyers must verify all claims and documents with the legal manufacturer before ordering.

Manufacturers of Copper Plate / Liner

Manufacturer profiles associated with Copper Plate / Liner.

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Frequently Asked Questions

Why is copper used for mold plates in continuous casting?

Copper offers exceptional thermal conductivity (second only to silver among common metals), allowing rapid heat extraction from molten metal. It also provides good machinability for precise surface finishes and reasonable durability under thermal cycling conditions.

How often do copper plates/liners need replacement?

Typical service life ranges from 6-24 months depending on operating conditions, casting material, and maintenance practices. Factors affecting lifespan include thermal fatigue, erosion from molten metal, and surface degradation from oxidation or coating wear.

Data Basis

Editorial classification, named public sources where available, and source-reviewed manufacturer records. See the editorial policy.

Preliminary Technical Classification

This page supports structured research, RFQ preparation, and supplier evaluation. It does not replace buyer-led supplier qualification, standards review, or technical approval.

Copper Plate / Liner