Multi-Pin Connector for Sensor Arrays | Industrial Component Directory

Product Specifications

Technical details and manufacturing context for Multi-Pin Connector

Definition

A multi-pin connector is a component used in computer, electronic, and optical product manufacturing, serving as the electrical interface within a sensor array. It facilitates reliable signal transmission and power distribution between individual sensor modules and a central processing unit. The connector ensures proper alignment and secure mating of multiple electrical contacts, enabling simultaneous data exchange from various sensing elements while maintaining signal integrity and preventing cross-talk in complex measurement systems. Its design includes precisely aligned conductive pins that mate with corresponding sockets, creating low-resistance pathways for electrical signals and power. Insulating materials separate individual pins to prevent short circuits, and mechanical locking mechanisms ensure stable connections resistant to vibration and environmental factors common in industrial sensor applications. The connector is available with 2 to 24 pins, rated current from 1 to 10 A per contact, rated voltage from 50 to 500 V AC/DC, contact resistance up to 20 mΩ, insulation resistance at least 1000 MΩ at 500 V DC, dielectric withstanding voltage from 500 to 1500 V AC, operating temperature range from -40 to 85 °C, IP rating from IP54 to IP67, mating cycles from 500 to 1000, contact material of copper alloy with gold plating, housing material of PA66+30%GF with UL 94 V-0 rating, and weight from 5 to 50 g. These values are reference ranges and must be confirmed for the specific model and application. Standards such as IEC 60512 and IEC 60068 are listed as verification references, not as proof of certification. Always verify model-specific values and standards with the legal manufacturer or supplier.

Working Principle

The connector establishes electrical continuity through precisely aligned conductive pins that mate with corresponding sockets. When properly engaged, the pins make physical contact with conductive surfaces, creating low-resistance pathways for electrical signals and power. Insulating materials separate individual pins to prevent short circuits, while mechanical locking mechanisms ensure stable connections resistant to vibration and environmental factors common in industrial sensor applications.

Common Materials

Copper alloy, High-temperature plastic, Gold plating

Technical Parameters

Parameter	Typical range	Notes & selection driver
Number of Pins	2–24 pins	Determines signal channels and connector size.
Rated Current	1–10 A	Per contact; exceeding may cause overheating.IEC 60512
Rated Voltage	50–500 V AC/DC	Maximum working voltage between adjacent contacts.IEC 60512
Contact Resistance	≤20 mΩ	Lower is better for signal integrity.IEC 60512-2
Insulation Resistance	≥1000 MΩ	At 500 V DC; ensures no leakage.IEC 60512-3
Dielectric Withstanding Voltage	500–1500 V AC	No breakdown for 1 minute.IEC 60512-4
Operating Temperature	-40–85 °C	Beyond range may degrade insulation.IEC 60068-2-1/2
IP Rating	IP54–IP67	Higher IP for dusty/humid environments.IEC 60529
Mating Cycles	500–1000 cycles	Endurance; more cycles require gold plating.IEC 60512-9
Contact Material	Cu alloy, Au plated	Gold plating ensures low resistance and corrosion resistance.
Housing Material	PA66+30%GF	Flame retardant, high mechanical strength.UL 94 V-0
Weight	5–50 g	Depends on pin count and shell size.

Ranges are indicative industry figures for RFQ preparation, not a supplier commitment. Confirm every value and standard with the legal manufacturer before ordering.

Components / BOM

Connector housing Part
Provides structural support and insulation for pins, ensures proper alignment during mating

Material: High-temperature plastic
Conductive pins Part
Establish electrical connections through physical contact with mating sockets

Material: Copper alloy with gold plating
Locking mechanism
Secures connector mating to prevent accidental disconnection

Material: Stainless steel
Sealing gasket Part
Provides environmental protection against dust and moisture ingress

Material: Silicone rubber

Applied To / Applications

This component is essential for the following industrial systems and equipment:

Sensor Array

View system integration details

Manufacturers of Multi-Pin Connector

Manufacturer profiles associated with Multi-Pin Connector.

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Frequently Asked Questions

What is the typical pin count range for this multi-pin connector?

The connector is available with 2 to 24 pins, which determines the number of signal channels and the overall size. The exact pin count should be selected based on the number of sensor elements and the required data channels.

What are the rated current and voltage specifications?

The rated current is 1 to 10 A per contact, and the rated voltage is 50 to 500 V AC/DC. Exceeding these values may cause overheating or insulation breakdown. Always verify the specific ratings for your application with the manufacturer.

What environmental protection does the connector offer?

The connector has an IP rating from IP54 to IP67, indicating protection against dust and water. Higher IP ratings are suitable for dusty or humid environments. The operating temperature range is -40 to 85 °C.

How many mating cycles can the connector withstand?

The connector is rated for 500 to 1000 mating cycles. Gold plating on the contacts ensures low resistance and corrosion resistance, which is important for durability. For applications requiring more cycles, consider connectors with enhanced plating.

Data Basis

Editorial classification, named public sources where available, and source-reviewed manufacturer records.

Preliminary Technical Classification

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pressure:	0 to 10 bar
other spec:	IP67 ingress protection, 1000+ mating cycles
temperature:	-40°C to +125°C

Multi-Pin Connector

Product Specifications

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