INDUSTRY COMPONENT

Insulator/Seal Body

Insulator/Seal Body is a critical component in electrical feedthroughs that provides electrical insulation and hermetic sealing between different pressure or environmental zones.

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Component Specifications

Definition
The Insulator/Seal Body is a specialized component used in electrical feedthrough assemblies to maintain electrical isolation between conductive elements while simultaneously creating a pressure-tight or hermetic seal between distinct environments (e.g., vacuum to atmosphere, high pressure to low pressure, or different gas/liquid media). It prevents electrical short circuits, contains media, and ensures system integrity in applications ranging from industrial machinery to high-tech equipment.
Working Principle
The component works by combining dielectric materials with sealing geometries. The insulator portion blocks electrical current flow between conductors using high-resistance materials, while the seal body uses compression, bonding, or molded interfaces to prevent fluid or gas leakage. In feedthrough applications, it typically interfaces with metal conductors and housing structures, maintaining both electrical isolation and mechanical sealing through precise dimensional control and material compatibility.
Materials
Common materials include: Alumina (Al2O3) ceramics for high-temperature and high-voltage applications, Glass (borosilicate or sealing glasses) for hermetic seals with matched thermal expansion, PTFE/Teflon for chemical resistance and moderate temperatures, PEEK for high-performance engineering plastics, Silicone rubber for flexible seals, and Epoxy resins for potting and encapsulation. Material selection depends on temperature range (-200°C to +1000°C), voltage rating (up to 100kV), pressure differential (vacuum to 1000+ bar), and chemical compatibility.
Technical Parameters
  • CTI >600V
  • Leak Rate <1×10^-9 mbar·l/s
  • Voltage Rating 1kV to 100kV
  • Pressure Rating 10^-9 mbar vacuum to 1000 bar
  • Creepage Distance 5-50 mm depending on voltage
  • Temperature Range -60°C to +500°C
  • Dielectric Strength >10 kV/mm
  • Insulation Resistance >10^12 Ω
Standards
ISO 9001, ISO 14001, IEC 60601, IEC 62368, DIN 40050, ASTM D149, ASTM D257

Industry Taxonomies & Aliases

Commonly used trade names and technical identifiers for Insulator/Seal Body.

electrical insulator hermetic seal feedthrough component high voltage insulation vacuum seal pressure sealing dielectric material alumina ceramic glass-to-metal seal PTFE insulator Insulator/Seal Body Insulator/Seal Body in Electrical Equipment Manufacturing

Parent Products

This component is used in the following industrial products

Electrical Feedthrough

A sealed component that allows electrical conductors to pass through the wall of a sealed enclosure while maintaining the enclosure's integrity.

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Engineering Analysis

Risks & Mitigation
  • Dielectric breakdown under overvoltage conditions
  • Seal failure leading to system contamination or pressure loss
  • Thermal stress cracking during temperature cycling
  • Chemical incompatibility with process media
  • Mechanical damage during installation
FMEA Triads
Trigger: Thermal expansion mismatch between materials
Failure: Cracking of insulator/seal body
Mitigation: Use materials with matched CTE, incorporate stress-relief designs, control temperature gradients during operation
Trigger: Surface contamination or moisture absorption
Failure: Reduced insulation resistance and tracking
Mitigation: Apply hydrophobic coatings, maintain clean environments, specify appropriate creepage distances
Trigger: Improper installation torque or compression
Failure: Seal leakage or mechanical damage
Mitigation: Provide clear installation instructions, specify torque values, design with alignment features

Industrial Ecosystem

Compatible With

Interchangeable Parts

Compliance & Inspection

Tolerance
Dimensional tolerances typically ±0.1mm to ±0.01mm depending on application; Electrical tolerance: ±10% on dielectric strength; Leak rate tolerance: < specified maximum value
Test Method
Dielectric strength testing per ASTM D149, Insulation resistance testing per ASTM D257, Helium leak testing per ASTM E493, Thermal cycling testing per IEC 60068-2-14, Pressure testing per ISO 11439

Buyer Feedback

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Frequently Asked Questions

What is the difference between an insulator and a seal body in this component?

The insulator refers specifically to the portion that provides electrical insulation between conductors, while the seal body refers to the portion that creates the physical barrier against fluid or gas leakage. In many feedthrough designs, these functions are integrated into a single monolithic component.

How do I select the right material for my application?

Consider these factors: 1) Temperature range - ceramics for high temp, plastics for moderate; 2) Voltage requirements - ceramics for high voltage, plastics for low voltage; 3) Chemical exposure - PTFE for aggressive chemicals; 4) Pressure differential - glass or metal-bonded seals for high vacuum; 5) Mechanical stress - reinforced materials for vibration environments.

What are common failure modes of insulator/seal bodies?

Common failures include: dielectric breakdown from voltage spikes, cracking from thermal cycling, seal leakage from improper installation, chemical degradation, and tracking/creepage failures in contaminated environments.

Can I contact factories directly?

Yes, each factory profile provides direct contact information.

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