PLC/Drive Control System for Food Filling

Product Specifications

Technical details and manufacturing context for Control System (PLC/Drive)

Definition

This control system is a programmable logic controller (PLC) and drive system designed for use in food manufacturing filling systems. It manages the filling process by controlling parameters such as flow rate, volume, timing, and synchronization with other system components. The PLC receives input signals from sensors (e.g., level, flow, position) and executes programmed logic to control drive systems (motors, actuators) that operate valves, pumps, or conveyors, maintaining precise control through feedback loops. The system is housed in a metal enclosure and includes electronic components and circuit boards. It is intended for integration into a filling line, where it coordinates with upstream and downstream equipment to ensure accurate and consistent filling operations. The system's rated power for pump drive ranges from 0.75 to 7.5 kW, and it operates on a three-phase supply voltage of 380–480 V AC (50/60 Hz). Control accuracy is ±0.5% for filling volume deviation, and filling speed ranges from 30 to 120 cycles per minute, depending on product viscosity. The system operates in ambient temperatures from 0 to 50 °C, with storage temperatures from -20 to 70 °C, and relative humidity from 5 to 95% (non-condensing). It offers ingress protection ratings from IP54 to IP65 for control cabinet and operator panel. Communication interfaces include Ethernet/IP, Profinet, and Modbus TCP for integration with MES/SCADA systems. The control cabinet weighs 15–45 kg and has dimensions of 600×800×250 mm (W×H×D). These values are reference ranges and must be verified for the specific model and application with the legal manufacturer or supplier. The system complies with relevant IEC standards for motors, supply voltage, environmental conditions, and communication protocols, but these standards are procurement references and do not imply certification or compliance of any specific product.

Working Principle

The PLC receives input signals from sensors (e.g., level, flow, position) and executes programmed logic to control drive systems (motors, actuators) that operate valves, pumps, or conveyors. Feedback loops continuously compare actual values to setpoints, adjusting drive speed or valve position to maintain precise control over the filling process. The system synchronizes with other components via communication interfaces, ensuring consistent operation.

Common Materials

Electronic components, Metal housing, Circuit boards

Technical Parameters

Parameter	Typical range	Notes & selection driver
Rated Power	0.75–7.5 kW	Motor power for pump driveIEC 60034
Supply Voltage	380–480 V AC	Three-phase, 50/60 HzIEC 60038
Control Accuracy	±0.5 %	Filling volume deviation
Filling Speed	30–120 cycles/min	Depends on product viscosity
Operating Temperature	0–50 °C	Ambient, non-condensingIEC 60721-3-3
Storage Temperature	-20–70 °C	For transport and storageIEC 60721-3-1
Relative Humidity	5–95 %	Non-condensingIEC 60721-3-3
Ingress Protection	IP54–IP65	For control cabinet and operator panelIEC 60529
Communication Interface	Ethernet/IP, Profinet, Modbus TCP	For integration with MES/SCADAIEC 61158
Weight	15–45 kg	Control cabinet only
Dimensions (W×H×D)	600×800×250 mm	Wall-mounted cabinet

Ranges are indicative industry figures for RFQ preparation, not a supplier commitment. Confirm every value and standard with the legal manufacturer before ordering.

Components / BOM

PLC Processor
Executes control logic and processes input signals

Material: Electronic components
I/O Modules
Interface between PLC and field devices (sensors, actuators)

Material: Electronic components, plastic housing
Drive Unit
Controls motor speed and torque for filling mechanisms

Material: Electronic components, metal housing
Power Supply
Provides regulated power to control system components

Material: Electronic components, metal housing
Communication Interfaces
Synchronise the control system with the other machine components.

Industry Taxonomies & Aliases

Commonly used trade names and technical identifiers for Control System (PLC/Drive).

Applied To / Applications

This component is essential for the following industrial systems and equipment:

Filling System

View system integration details

Manufacturers of Control System (PLC/Drive)

Manufacturer profiles associated with Control System (PLC/Drive).

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Frequently Asked Questions

What is the typical application of this control system?

It is used in food manufacturing filling systems to control the filling process, managing flow rate, volume, timing, and synchronization with other equipment.

What are the key parameters to verify before selection?

Verify rated power, supply voltage, control accuracy, filling speed, operating temperature, ingress protection, communication interface, and dimensions against your specific application requirements.

How does the system ensure accurate filling?

It uses feedback loops from sensors to adjust drive speed and valve positions, maintaining precise control over the filling process.

What communication interfaces are available?

Ethernet/IP, Profinet, and Modbus TCP are listed for integration with MES/SCADA systems.

Data Basis

Editorial classification, named public sources where available, and source-reviewed manufacturer records.

Preliminary Technical Classification

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pressure:	0 to 10 bar (system pressure), 0 to 6 bar (process pressure)
flow rate:	0.1 to 100 L/min (adjustable via programming)
temperature:	-10°C to +50°C (operating), -20°C to +70°C (storage)
slurry concentration:	Up to 40% solids by weight (non-abrasive slurries)

Control System (PLC/Drive)

Product Specifications

Industry Taxonomies & Aliases

Applied To / Applications

Industrial Ecosystem & Supply Chain Structure

Application Fit & Sizing Matrix

Reliability & Engineering Risk Analysis

Compliance & Manufacturing Standards