Tubular Heat Exchanger for Aseptic Processing

Product Specifications

Technical details and manufacturing context for Tubular Heat Exchanger

Definition

The Tubular Heat Exchanger is a component used in aseptic processing lines, particularly within integrated fruit and vegetable processing systems. Its primary function is to transfer heat between a product stream and a heating or cooling medium, enabling precise temperature control while maintaining sterility. The exchanger consists of concentric tubes: one fluid flows through the inner tube, while the other flows through the annular space between the inner and outer tubes. Heat is transferred through the tube walls via conduction, and the fluids remain completely separated, preventing cross-contamination. This design is suitable for hygienic applications, as it allows for effective cleaning and sterilization. The unit is typically constructed from Stainless Steel 316L, which offers corrosion resistance and meets hygiene requirements. Key parameters include heat transfer area (1–100 m²), operating pressure (1.0–1.6 MPa), operating temperature (-10–150 °C), tube diameter (25–100 mm per ISO 4200), tube length (1000–6000 mm), surface roughness (0.4–0.8 µm Ra per ISO 4287), flow rate (1–50 m³/h), pressure drop (0.05–0.3 MPa), material grade (316L per ASTM A270), and weight (100–2000 kg). These values are reference ranges and must be verified for the specific model and application. The selection of a tubular heat exchanger depends on process requirements such as duty, flow rates, allowable pressure drop, and space constraints. It is essential to confirm that the chosen unit meets the required standards and is suitable for the intended aseptic process. Always consult the legal manufacturer or supplier to validate model-specific values and compliance with applicable standards.

Working Principle

The working principle relies on concentric tube arrangements. The product fluid flows through the inner tube, while the heating or cooling medium flows through the annular space between the inner and outer tubes. Heat is transferred from one fluid to the other through the tube wall by conduction. The direction of flow can be co-current or counter-current, affecting efficiency. The design ensures complete separation of fluids, preventing contamination. The heat transfer rate depends on factors such as temperature difference, flow velocity, tube material, and surface area. Proper flow rates and pressure drops must be maintained to achieve optimal performance.

Common Materials

Stainless Steel 316L

Technical Parameters

Parameter	Typical range	Notes & selection driver
Heat Transfer Area	1–100 m²	Select based on required duty and flow rates.
Operating Temperature	-10–150 °C	For aseptic processing, ensure sterilization temperature is within range.
Tube Diameter	25–100 mm	Affects flow velocity and heat transfer coefficient.ISO 4200
Tube Length	1000–6000 mm	Longer tubes increase heat transfer area but may cause pressure drop.
Surface Roughness	0.4–0.8 µm Ra	Required for hygienic applications to prevent bacterial growth.ISO 4287
Flow Rate	1–50 m³/h	Determine based on process requirements and pressure drop.
Pressure Drop	0.05–0.3 MPa	High pressure drop may require larger pump.
Material Grade	316L	Stainless steel for corrosion resistance and hygiene.ASTM A270
Weight	100–2000 kg	Consider for installation and support structure.

Ranges are indicative industry figures for RFQ preparation, not a supplier commitment. Confirm every value and standard with the legal manufacturer before ordering.

Components / BOM

Heat Exchange Tubes Part
Primary surface for heat transfer between fluids

Material: Stainless Steel 316L
Tube Sheets Part
Support and secure tubes in position while providing sealing

Material: Stainless Steel 316L
Shell Casing Part
Enclosure containing the tube bundle and directing shell-side fluid flow

Material: Stainless Steel 316L

Manufacturers of Tubular Heat Exchanger

1 company lists this product among what they make. Company figures are quoted from each company's own website; every card states where the relationship came from.

SAIDELI Industrial Solutions

Jiangsu, CN

Also makes: Plate Heat Exchanger, Butterfly Valve, Heat Exchanger and 2 more

Listed on the company's own website · profile compiled by CNFX from public sources

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Frequently Asked Questions

What is the typical heat transfer area range for this tubular heat exchanger?

The heat transfer area is typically in the range of 1 to 100 m², but the exact value depends on the required duty and flow rates. You should confirm the specific area for your application with the manufacturer.

What operating pressure and temperature ranges are specified?

The operating pressure range is 1.0 to 1.6 MPa, tested. The operating temperature range is -10 to 150 °C. Ensure that your sterilization temperature falls within this range for aseptic processing.

What material is used for construction?

The material on file is Stainless Steel 316L, which is specified per ASTM A270. This grade provides corrosion resistance and is suitable for hygienic applications.

How should I verify that this heat exchanger meets my process requirements?

You should check the listed parameters such as tube diameter, length, surface roughness, flow rate, and pressure drop against your process needs. Always consult the legal manufacturer or supplier to confirm that the model-specific values and standards are appropriate for your application.

Data Basis

Editorial classification, named public sources where available, and source-reviewed manufacturer records.

Preliminary Technical Classification

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pressure:	Up to 100 bar (standard), 200+ bar with reinforced construction
flow rate:	0.5 to 50 m³/h per tube (scalable with multiple tubes)
temperature:	-20°C to 200°C (typical), up to 300°C with special materials
slurry concentration:	Up to 30% solids by volume (with appropriate tube diameter)

Tubular Heat Exchanger

Product Specifications

Industrial Ecosystem & Supply Chain Structure

Application Fit & Sizing Matrix

Reliability & Engineering Risk Analysis

Compliance & Manufacturing Standards