INDUSTRY COMPONENT

Bourdon Tube

A curved tube that converts fluid pressure into mechanical displacement for pressure measurement in gauges.

Component Specifications

Definition
The Bourdon tube is a fundamental sensing element in mechanical pressure gauges, consisting of a flattened, C-shaped or helical tube made from elastic materials. When internal pressure increases, the tube tends to straighten due to its cross-sectional geometry, creating proportional mechanical displacement at the sealed tip. This displacement is mechanically amplified through linkages to rotate a pointer on a calibrated dial, providing visual pressure readings. Bourdon tubes operate on the principle that pressure applied to the inside of a curved tube with non-circular cross-section causes it to deform toward a circular shape, generating measurable motion.
Working Principle
Pressure applied inside a curved tube with elliptical or flattened cross-section causes the tube to straighten as it attempts to achieve a circular cross-section. This elastic deformation creates proportional mechanical displacement at the free end, which is transmitted through linkages to move a pointer across a calibrated scale.
Materials
Typically made from elastic metals: phosphor bronze (for low pressure), beryllium copper (medium pressure), stainless steel (high pressure/corrosive environments), or specialty alloys like Monel or Inconel for specific applications. Material selection depends on pressure range, media compatibility, and temperature conditions.
Technical Parameters
  • Accuracy ±0.5% to ±2.5% of full scale
  • Tube Shapes C-shaped, helical, spiral
  • Pressure Range Vacuum to 100,000 psi
  • Connection Types Threaded (NPT, BSP), flange, sanitary
  • Temperature Range -40°C to +200°C
  • Overpressure Safety Typically 130% of full scale
Standards
ISO 5171, DIN 16085, ASME B40.100

Industry Taxonomies & Aliases

Commonly used trade names and technical identifiers for Bourdon Tube.

Parent Products

This component is used in the following industrial products

Engineering Analysis

Risks & Mitigation
  • Material fatigue from pressure cycling
  • Corrosion from incompatible media
  • Overpressure damage
  • Temperature-induced errors
  • Mechanical linkage wear
FMEA Triads
Trigger: Excessive pressure cycling or pulsation
Failure: Fatigue cracking at tube root
Mitigation: Install pulsation dampeners, select appropriate pressure range, implement regular inspection schedules
Trigger: Corrosive media contact
Failure: Tube wall thinning or pitting
Mitigation: Use compatible materials (stainless steel, Monel), install chemical seals, implement media isolation systems
Trigger: Mechanical vibration
Failure: Linkage wear or pointer oscillation
Mitigation: Use liquid-filled gauges, install vibration dampeners, secure mounting

Industrial Ecosystem

Compatible With

Interchangeable Parts

Compliance & Inspection

Tolerance
±1% of full scale for industrial grade, ±0.5% for precision applications
Test Method
Deadweight tester calibration, comparison against master gauge, hydrostatic/pneumatic pressure testing per ISO 5171

Buyer Feedback

★★★★☆ 4.9 / 5.0 (24 reviews)

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"The technical documentation for this Bourdon Tube is very thorough, especially regarding technical reliability."

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Frequently Asked Questions

What is the main advantage of Bourdon tube pressure gauges?

Bourdon tube gauges provide reliable, mechanical pressure measurement without requiring external power, making them suitable for hazardous environments and critical applications where electrical components might fail.

How does tube shape affect Bourdon tube performance?

C-shaped tubes offer good sensitivity for moderate pressures, helical tubes provide greater tip travel for better resolution, and spiral tubes combine sensitivity with compact design for higher pressure ranges.

What causes Bourdon tube fatigue failure?

Repeated pressure cycling, pressure pulsations, vibration, and operation beyond recommended pressure ranges can cause material fatigue, leading to cracks or permanent deformation at the tube's root section.

Can I contact factories directly?

Yes, each factory profile provides direct contact information.

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Bottom Flange Bourdon Tube / Sensing Element