Editorial Technical Reference

Cooling Integration Plate

This page explains how Cooling Integration Plate is classified within Machinery and Equipment Manufacturing. Technical values and manufacturer relationships are research references; confirm the current specification and supplier evidence for each order.

Technical Definition & Core Assembly

A specialized plate integrated into conveyor systems to provide controlled cooling of products during transport.

Product Specifications

Technical details and manufacturing context for Cooling Integration Plate

Definition
The Cooling Integration Plate is a component designed for integration into conveyor system segments to actively regulate product temperature during material handling. It functions as a heat exchange surface that dissipates thermal energy from products moving along the conveyor, ensuring proper cooling before subsequent processing or packaging stages. The plate is engineered for seamless integration into the conveyor structure, often featuring internal channels for coolant circulation or direct contact cooling surfaces. Available materials include Stainless Steel 304 and Aluminum Alloy 6061, with the latter typically specified as grade 6061-T6 per ASTM B221. Standard plate dimensions are 1000×500×20 mm (L×W×H), with custom sizes available upon request. Cooling capacity ranges from 5 to 15 kW, depending on flow rate and temperature difference. Coolant flow rate is typically 10–40 L/min, with higher flow improving cooling uniformity. Operating pressure is 1.0–1.6 MPa, and the temperature range is -40 to 85 °C in non-condensing environments. Flatness tolerance is ±0.05 mm per ISO 2768-mK, and surface roughness is Ra 0.8–1.6 μm per ISO 1302. Weight ranges from 15 to 25 kg, depending on size and thickness. Ingress protection is IP54–IP65 per IEC 60529. These values are reference ranges and must be verified for the specific model and application with the legal manufacturer or supplier. The plate is a component, not a standalone system, and its performance depends on integration with the conveyor and cooling system.
Working Principle
The plate operates by transferring heat from conveyed products through conduction. In active systems, coolant (typically water or refrigerant) circulates through internal channels within the plate, absorbing thermal energy. In passive systems, the plate's material and design maximize surface area exposure to ambient air or other cooling mediums. The integrated design ensures consistent cooling across the conveyor width without disrupting material flow. Heat transfer is influenced by the temperature difference between the product and the plate surface, the thermal conductivity of the plate material, and the coolant flow rate. Proper contact between the product and the plate is essential for efficient heat exchange, which is supported by the specified flatness tolerance. The plate's surface roughness affects sealing and contact quality. The operating pressure range ensures adequate coolant flow while preventing leakage. The temperature range defines the environmental limits for safe operation. The cooling capacity is a function of the flow rate and temperature difference, and must be matched to the process requirements. The plate is designed to be integrated into the conveyor structure, and its performance is verified through testing under actual operating conditions.
Common Materials
Stainless Steel 304, Aluminum Alloy 6061
Technical Parameters
ParameterTypical rangeNotes & selection driver
Plate Dimensions (L×W×H)1000×500×20 mmCustom sizes available upon request
Cooling Capacity5–15 kWDepends on flow rate and temperature difference
Coolant Flow Rate10–40 L/minHigher flow improves cooling uniformity
Temperature Range-40–85 °CNon-condensing environment
Flatness Tolerance±0.05 mmEnsures uniform contact for heat transferISO 2768-mK
Surface RoughnessRa 0.8–1.6 μmSmoother surface improves sealingISO 1302
Material Grade6061-T6Aluminum alloy with high thermal conductivityASTM B221
Weight15–25 kgDepends on size and thickness

Ranges are indicative industry figures for RFQ preparation, not a supplier commitment. Confirm every value and standard with the legal manufacturer before ordering.

Components / BOM
  • Coolant Channels Part
    Internal pathways for circulating coolant to absorb and transfer heat
    Material: Stainless Steel
  • Mounting Brackets Part
    Secure the plate to the conveyor frame while allowing for thermal expansion
    Material: Carbon Steel
  • Thermal Interface Layer Part
    Enhances heat transfer between conveyed products and plate surface
    Material: Copper Alloy or Thermal Conductive Polymer
  • Plate Body
    The plate itself — the conduction path between product and coolant.

Applied To / Applications

This component is essential for the following industrial systems and equipment:

Industrial Ecosystem & Supply Chain Structure

Complementary Systems
Downstream Applications
Specialized Tooling

Application Fit & Sizing Matrix

Operational Limits
pressure: 0-10 bar
flow rate: 5-100 L/min
temperature: -20°C to 150°C
slurry concentration: 0-30% solids by weight
Media Compatibility
✓ Food-grade liquids (water, brine, glycol) ✓ Industrial coolants (hydraulic oil, thermal oil) ✓ Non-corrosive process fluids (deionized water, mild chemicals)
Unsuitable: Highly abrasive slurries or corrosive acids
Sizing Data Required
  • Product cooling temperature drop required (°C)
  • Conveyor speed and product spacing (m/min)
  • Heat load to be removed (kW)

Reliability & Engineering Risk Analysis

Failure Mode & Root Cause
Thermal fatigue cracking
Cause: Cyclic thermal stresses from repeated heating/cooling cycles, exacerbated by poor thermal design or uneven cooling flow distribution
Corrosion pitting
Cause: Chemical attack from coolant impurities (chlorides, sulfates) or galvanic corrosion due to dissimilar metal contact in the cooling system
Maintenance Indicators
  • Visible coolant weeping or staining around plate edges/connections
  • Abnormal temperature differentials across plate surface (>15% variation)
Engineering Tips
  • Implement real-time coolant quality monitoring with conductivity/pH sensors to detect corrosive contaminants before damage occurs
  • Install thermal imaging for periodic inspection to identify hot spots indicating flow restriction or fouling buildup

Indicative industry ranges for design and RFQ preparation. Confirm the exact figures and applicable standard with the manufacturer before specifying.

Compliance & Manufacturing Standards

Applicable Standards
ASTM E8/E8M - Standard Test Methods for Tension Testing of Metallic Materials CE Marking - Conformity with EU directives for pressure equipment (PED 2014/68/EU)

Quoted from the published standard.

Manufacturing Precision
  • Flatness: ≤0.1 mm per 100 mm
  • Bore diameter: ±0.02 mm
Quality Inspection
  • Dye Penetrant Test (PT) for surface defect detection
  • Coordinate Measuring Machine (CMM) verification of dimensional accuracy

Manufacturers of Cooling Integration Plate

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Frequently Asked Questions

What materials are available for the Cooling Integration Plate?

The plate is available in Stainless Steel 304 or Aluminum Alloy 6061, with the aluminum typically specified as grade 6061-T6 per ASTM B221. The choice of material affects thermal conductivity, corrosion resistance, and weight.

What are the standard dimensions and weight?

Standard dimensions are 1000×500×20 mm (L×W×H), with custom sizes available upon request. Weight ranges from 15 to 25 kg, depending on size and thickness. These are reference values; confirm for the specific model.

What is the cooling capacity and how is it determined?

Cooling capacity ranges from 5 to 15 kW, depending on flow rate and temperature difference. The actual capacity must be matched to the process requirements and verified with the manufacturer or supplier.

What standards apply to the plate?

Relevant standards include, ISO 2768-mK for flatness tolerance, ISO 1302 for surface roughness, and IEC 60529 for ingress protection. These are procurement references; compliance must be verified with the supplier.

Data Basis

Editorial classification, named public sources where available, and source-reviewed manufacturer records.

Preliminary Technical Classification
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