Editorial Technical Reference

Disc Stack

This page explains how Disc Stack is classified within Machinery and Equipment Manufacturing. Technical values and manufacturer relationships are research references; confirm the current specification and supplier evidence for each order.

Technical Definition & Core Assembly

A stack of conical discs within a separation bowl that provides the surface area for centrifugal separation of immiscible liquids or solids from liquids.

Representative product image. Confirm appearance and specifications with the manufacturer.

Product Specifications

Technical details and manufacturing context for Disc Stack

Definition
The disc stack is the core separation element within a centrifugal separation bowl, consisting of multiple thin, conical discs stacked closely together with precise spacing. These discs create numerous parallel separation channels that dramatically increase the effective settling area, enabling efficient separation of phases with different densities (such as oil-water separation, clarification of liquids, or concentration of solids) under high centrifugal force. The disc stack is a component used in machinery and equipment manufacturing, specifically in centrifugal separators. It is designed to fit into a separation bowl and is available in various configurations to suit different applications. The number of discs typically ranges from 50 to 200, with disc diameters from 300 to 800 mm, and disc thickness from 0.3 to 1.5 mm. The disc angle, which affects settling path and sediment sliding, is typically between 35 and 50 degrees. Materials commonly used include stainless steel (304/316L), titanium alloy, and high-strength aluminum alloy. The material grade for corrosion resistance is often 316L per ASTM A240. Surface roughness is typically Ra 0.4 to 0.8 micrometers per ISO 4287. Maximum operating temperature ranges from 120 to 200 degrees Celsius, and maximum operating pressure from 1.0 to 1.6 MPa. Maximum bowl speed is 3000 to 8000 rpm. Weight ranges from 50 to 500 kg. Balancing grade is G2.5 per ISO 1940-1. These values are directory reference ranges and must be confirmed for the actual model and application with the legal manufacturer or supplier. The disc stack is a precision component that requires proper installation and maintenance to ensure optimal separation performance and longevity.
Working Principle
When the separation bowl rotates at high speed, the mixture enters the disc stack through distribution holes. The centrifugal force drives heavier phases (solids or denser liquids) outward toward the bowl wall, while lighter phases move inward. The closely spaced discs provide short settling distances and large surface area, allowing rapid separation as the liquid flows between the discs. Separated phases are discharged through different outlets.
Common Materials
Stainless steel (304/316L), Titanium alloy, High-strength aluminum alloy
Technical Parameters
ParameterTypical rangeNotes & selection driver
Number of Discs50–200 pcsDetermines separation capacity and efficiency.
Disc Diameter300–800 mmLarger diameter increases throughput.
Disc Thickness0.3–1.5 mmThinner discs improve separation but reduce strength.
Disc Angle35–50 °Affects settling path and sediment sliding.
Material Grade316LCorrosion resistance for food and chemical use.ASTM A240
Surface RoughnessRa 0.4–0.8 μmSmoother surfaces reduce fouling and improve cleaning.ISO 4287
Max Operating Temperature120–200 °CAbove this, material strength and sealing degrade.
Max Operating Pressure1.0–1.6 MPa
Max Bowl Speed3000–8000 rpmHigher speed increases centrifugal force but stresses discs.
Weight50–500 kgAffects installation and handling.
Balancing GradeG2.5Ensures smooth operation and reduces vibration.ISO 1940-1

Ranges are indicative industry figures for RFQ preparation, not a supplier commitment. Confirm every value and standard with the legal manufacturer before ordering.

Components / BOM
  • Conical Disc Part
    Primary separation surface with distribution holes for liquid entry
    Material: stainless steel
  • Spacer Ring Part
    Maintains precise spacing between adjacent discs
    Material: stainless steel
  • Top Disc Part
    Special disc at the top of the stack with different hole pattern for phase distribution
    Material: stainless steel
  • Bottom Disc Part
    Special disc at the bottom of the stack that interfaces with the bowl distributor
    Material: stainless steel

Applied To / Applications

This component is essential for the following industrial systems and equipment:

Industrial Ecosystem & Supply Chain Structure

Complementary Systems
Downstream Applications
Specialized Tooling

Application Fit & Sizing Matrix

Operational Limits
g force: Up to 15,000 x g (centrifugal acceleration)
pressure: Up to 10 bar (operating pressure), 15 bar test pressure
flow rate: 0.5 to 100 m³/h (model dependent)
temperature: -20°C to 150°C (dependent on seal/gasket materials)
slurry concentration: Up to 25% solids by volume (varies with particle size and density)
Media Compatibility
✓ Oil-water separation in petrochemical processing ✓ Pharmaceutical cell culture clarification ✓ Food-grade edible oil purification
Unsuitable: Highly abrasive slurries with hard particles >200 μm (causes excessive disc wear)
Sizing Data Required
  • Feed flow rate (m³/h)
  • Particle size distribution or droplet size (μm)
  • Density difference between phases (kg/m³)

Reliability & Engineering Risk Analysis

Failure Mode & Root Cause
Disc misalignment/warping
Cause: Thermal stress from uneven heating/cooling cycles, improper installation torque, or material fatigue from cyclic loading
Seal degradation/leakage
Cause: Chemical attack from process fluids, excessive pressure differentials, or wear from particulate contamination in the fluid stream
Maintenance Indicators
  • Abnormal vibration or audible knocking during operation indicating disc contact or imbalance
  • Visible fluid leakage at disc stack housing or pressure drop anomalies across the unit
Engineering Tips
  • Implement strict thermal cycling protocols and use calibrated torque tools during installation to prevent stress-induced distortion
  • Install upstream filtration and maintain fluid chemistry within specified limits to protect seals and disc surfaces

Indicative industry ranges for design and RFQ preparation. Confirm the exact figures and applicable standard with the manufacturer before specifying.

Compliance & Manufacturing Standards

Applicable Standards
ASTM A276/A276M Standard Specification for Stainless Steel Bars and Shapes CE Marking (EU Machinery Directive 2006/42/EC)

Quoted from the published standard.

Manufacturing Precision
  • Bore Diameter: +/-0.01mm
  • Parallelism of Faces: 0.05mm
Quality Inspection
  • Dimensional Verification with CMM (Coordinate Measuring Machine)
  • Ultrasonic Testing for Internal Defects

Manufacturers of Disc Stack

2 companies list this product among what they make. Company figures are quoted from each company's own website; every card states where the relationship came from.

Hebei Kingwell Machinery Co., Ltd.
Hebei, CN
API ISO GOST
Listed on the company's own website · profile compiled by CNFX from public sources
Liaoyang Shenzhou Machinery Equipment Co., Ltd.
Jinhua, Zhejiang, CN
Listed on the company's own website · profile compiled by CNFX from public sources

Manufacturer listings support early research and capability understanding. They are not certification, ranking, or transaction guarantees.

Technical documentation
Request current drawings, revision history, and a signed specification sheet.
Manufacturing capability
Verify equipment lists, process limits, capacity, and representative production evidence.
Inspection readiness
Confirm test methods, calibrated equipment, sampling plans, and traceable reports.
Supplier transparency
Check the legal entity, factory address, ownership, certifications, and direct contacts.

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Frequently Asked Questions

What is the typical number of discs in a disc stack?

The number of discs typically ranges from 50 to 200, depending on the separator model and application. This parameter determines separation capacity and efficiency. Always confirm the exact number for your specific model with the manufacturer.

What materials are commonly used for disc stacks?

Common materials include stainless steel (304/316L), titanium alloy, and high-strength aluminum alloy. The material grade for corrosion resistance is often 316L per ASTM A240. The choice depends on the process fluid and operating conditions.

What is the maximum operating temperature and pressure?

The maximum operating temperature typically ranges from 120 to 200 °C, and the maximum operating pressure from 1.0 to 1.6 MPa. These values are directory references; verify with the manufacturer for your specific application.

How does the disc stack achieve separation?

The disc stack creates many parallel channels with short settling distances. Under centrifugal force, heavier phases move outward and lighter phases inward, allowing efficient separation. The separated phases are discharged through different outlets.

Data Basis

Editorial classification, named public sources where available, and source-reviewed manufacturer records.

Preliminary Technical Classification
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