Editorial Technical Reference

Force Sensor / Pressure Gauge

This page explains how Force Sensor / Pressure Gauge is classified within Machinery and Equipment Manufacturing. Technical values and manufacturer relationships are research references; confirm the current specification and supplier evidence for each order.

Technical Definition & Core Assembly

A measurement device that monitors and displays clamping force or pressure within a mold box clamping system.

Force Sensor / Pressure Gauge in a manufacturing environment
Representative product image. Confirm appearance and specifications with the manufacturer.

Product Specifications

Technical details and manufacturing context for Force Sensor / Pressure Gauge

Definition
This force sensor or pressure gauge is a component used in mold box clamping systems to monitor the clamping force or hydraulic pressure applied during the molding process. It provides real-time data to ensure that mold halves are held together with the precise force required for proper material flow and part formation, helping to prevent defects such as flash or short shots. The device is available in two primary variants: force sensors, which convert mechanical force into an electrical signal using strain gauges or piezoelectric elements, and pressure gauges, which use a Bourdon tube or diaphragm to mechanically displace a pointer on a calibrated dial. The product is designed for industrial environments and offers a rated pressure range of 0–60 MPa, with an accuracy of ±0.5% FS per IEC 60770. It provides a standard 4–20 mA output signal and operates on a 24 V DC supply (±10%). The operating temperature range is -40 to 85°C, and ingress protection is rated IP65–IP67 per IEC 60529. Wetted parts are made of 316L stainless steel (ASTM A240), with an overpressure limit of 150% FS and burst pressure of 300% FS. Response time is ≤1 ms, and weight ranges from 0.5 to 2.5 kg. Process connections are available in G1/4 to G1/2 sizes per DIN EN ISO 228-1. Materials on file include stainless steel, alloy steel, and silicon. This directory entry provides reference specifications; actual model values and standards must be verified with the legal manufacturer or supplier before procurement.
Working Principle
The device operates by converting mechanical force or fluid pressure from the clamping mechanism into a measurable signal. Force sensors typically use strain gauges that deform under load, changing electrical resistance, or piezoelectric elements that generate a charge proportional to force. Pressure gauges use a Bourdon tube or diaphragm that deflects with pressure, moving a pointer on a calibrated dial. The electrical signal (4–20 mA) or mechanical displacement is then displayed or transmitted to a control system for monitoring and adjustment.
Common Materials
Stainless Steel, Alloy Steel, Silicon
Technical Parameters
ParameterTypical rangeNotes & selection driver
Rated Pressure Range0–60 MPaSelect range to cover maximum clamping force with margin.
Accuracy±0.5 % FSHigher accuracy for critical force monitoring.IEC 60770
Output Signal4–20 mAStandard industrial current loop for long distances.
Supply Voltage24 ±10% V DCTypical for industrial sensors.
Operating Temperature-40–85 °CEnsure within range for stable performance.IEC 60068-2-1
Ingress ProtectionIP65–IP67Higher IP for dusty or wet environments.IEC 60529
Material (Wetted Parts)316LCorrosion resistance for aggressive media.ASTM A240
Overpressure Limit150 % FSMaximum pressure without damage.
Burst Pressure300 % FSSafety limit; avoid exceeding.
Response Time≤1 msFast response for dynamic clamping cycles.
Weight0.5–2.5 kgAffects mounting and handling.
Process ConnectionG1/4–G1/2Match existing hydraulic or pneumatic fittings.DIN EN ISO 228-1

Ranges are indicative industry figures for RFQ preparation, not a supplier commitment. Confirm every value and standard with the legal manufacturer before ordering.

Components / BOM
  • Sensing Element Part
    The core component that physically deforms or reacts under applied force/pressure to initiate the measurement.
    Material: Stainless Steel, Silicon
  • Signal Transmitter/Conditioner
    Converts the raw physical response from the sensing element into a standardized, usable electrical signal.
    Material: Electronic Components (PCB, ICs)
  • Housing/Body Part
    Protects internal components from environmental factors like dust, moisture, and mechanical impact.
    Material: Stainless Steel, Aluminum Alloy
  • Display/Indicator (for gauges) Part
    Provides a visual readout of the measured pressure, typically a dial with a pointer.
    Material: Glass, Plastic, Metal

Applied To / Applications

This component is essential for the following industrial systems and equipment:

Industrial Ecosystem & Supply Chain Structure

Complementary Systems
Downstream Applications
Specialized Tooling

Application Fit & Sizing Matrix

Operational Limits
pressure: 0 to 500 bar
other spec: Accuracy: ±0.5% FS, Response Time: <10 ms, Overload Capacity: 150% FS
temperature: -20°C to 85°C
Media Compatibility
✓ Hydraulic Oil ✓ Compressed Air ✓ Water-Glycol Mixtures
Unsuitable: Corrosive Chemicals (e.g., strong acids, chlorinated solvents)
Sizing Data Required
  • Maximum Expected Clamping Force (kN)
  • Required Accuracy (% FS)
  • Process Media Type

Reliability & Engineering Risk Analysis

Failure Mode & Root Cause
Zero drift or calibration shift
Cause: Mechanical fatigue of sensing elements, thermal stress from temperature cycling, or contamination buildup affecting diaphragm movement
Signal noise or erratic readings
Cause: Electrical interference from nearby equipment, damaged wiring/cabling, moisture ingress causing short circuits, or power supply fluctuations
Maintenance Indicators
  • Persistent zero offset that cannot be recalibrated or readings that don't return to baseline after pressure release
  • Audible electrical buzzing/humming from the sensor housing or visible fluid leakage around pressure ports
Engineering Tips
  • Install surge protectors and electrical filters on power/signal lines, and use shielded cables with proper grounding to prevent electromagnetic interference
  • Implement regular calibration schedules with documented drift analysis, and use protective boots/covers in harsh environments to prevent contamination

Indicative industry ranges for design and RFQ preparation. Confirm the exact figures and applicable standard with the manufacturer before specifying.

Compliance & Manufacturing Standards

Applicable Standards
ISO 376:2011 - Calibration of force-proving instruments used for the verification of uniaxial testing machines ANSI B40.1 - Gauges - Pressure and Vacuum Indicating Dial Type - Elastic Element DIN EN 837-1 - Pressure gauges - Part 1: Bourdon tube pressure gauges - Dimensions, metrology, requirements and testing

Quoted from the published standard.

Manufacturing Precision
  • Full Scale Output (FSO): +/-0.5%
  • Hysteresis: +/-0.25% of full scale
Quality Inspection
  • Pressure Cycling Test - Verifies durability and stability under repeated pressure cycles
  • Temperature Compensation Test - Ensures accuracy across specified operating temperature range

Manufacturers of Force Sensor / Pressure Gauge

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Frequently Asked Questions

What is the rated pressure range of this force sensor/pressure gauge?

The rated pressure range is 0–60 MPa. This range should be selected to cover the maximum clamping force with a safety margin. Confirm the exact range for your application with the manufacturer.

What output signal does the sensor provide?

The standard output signal is 4–20 mA, which is a common industrial current loop suitable for long-distance transmission. Verify compatibility with your control system.

What is the ingress protection rating?

The ingress protection is rated IP65–IP67 per IEC 60529, indicating protection against dust and water. Choose a higher rating for dusty or wet environments.

What materials are used for wetted parts?

Wetted parts are made of 316L stainless steel (ASTM A240), which offers corrosion resistance for aggressive media. Other materials on file include alloy steel and silicon, but confirm the specific material for your process media.

Data Basis

Editorial classification, named public sources where available, and source-reviewed manufacturer records.

Preliminary Technical Classification
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