Editorial Technical Reference

Heat Exchanger (Cooling Tower/Plate)

This page explains how Heat Exchanger (Cooling Tower/Plate) is classified within Machinery and Equipment Manufacturing. Technical values and manufacturer relationships are research references; confirm the current specification and supplier evidence for each order.

Technical Definition & Core Assembly

Transfers process heat into a cooling water loop. Covers two configurations: evaporative cooling towers, which reject heat to the atmosphere through direct air contact with the water, and plate exchangers, in which the two fluids stay separated by corrugated plates.

Representative product image. Confirm appearance and specifications with the manufacturer.

Product Specifications

Technical details and manufacturing context for Heat Exchanger (Cooling Tower/Plate)

Definition
Within a cooling water system, this component serves as the primary heat transfer mechanism, facilitating the removal of thermal energy from process fluids (e.g., machinery coolant, chemical streams) to the cooling water loop. It is a critical part that ensures system thermal efficiency and process temperature control. The heat exchanger is available in two main configurations: cooling tower type and plate type. In cooling tower applications, heat is rejected to the atmosphere, often through direct contact with air or indirect airflow over wetted surfaces. In plate heat exchangers, fluids flow in alternating channels separated by corrugated plates, maximizing surface area for efficient conductive and convective heat transfer. The unit is designed for use in industrial machinery and equipment manufacturing, serving as a component in larger systems. Key selection inputs include heat transfer area, design pressure, design temperature, plate thickness, gasket material, maximum flow rate, pressure drop, connection diameter, weight, and corrosion allowance. These parameters must be verified against the specific model and application requirements. The heat exchanger is manufactured from materials such as stainless steel, carbon steel, copper alloys, and titanium, depending on the process conditions. It is important to confirm the suitability of materials for the intended fluids and operating environment. The design pressure and temperature ranges are provided as reference values; actual values must be confirmed with the manufacturer. The unit's performance is influenced by factors such as flow rate, temperature difference, and fouling. Regular maintenance is required to ensure optimal heat transfer and prevent issues like gasket degradation or plate corrosion. Failure to operate within specified limits may lead to reduced efficiency, leaks, or structural damage. Always consult the legal manufacturer or supplier to verify model-specific values and standards before procurement or installation.
Working Principle
Heat is transferred from a hotter fluid to a cooler fluid through a solid barrier (plate or tube walls). In cooling towers, this often involves direct contact or indirect airflow over wetted surfaces. In plate exchangers, fluids flow in alternating channels separated by corrugated plates, maximizing surface area for efficient conductive and convective heat transfer. The design promotes turbulent flow to enhance heat transfer coefficients while maintaining manageable pressure drops.
Common Materials
Stainless Steel, Carbon Steel, Copper Alloys, Titanium
Technical Parameters
ParameterTypical rangeNotes & selection driver
Heat Transfer Area1–500 Determines cooling capacity; larger area for higher heat load.
Design Pressure1.0–1.6 MPaNominal design pressure class; confirm with the exchanger data sheet Below 1.0 MPa seat load insufficient.GB/T 151
Design Temperature-20–200 °CExceeding limit may damage gaskets or plates.
Plate Thickness0.5–1.2 mmThinner plates improve heat transfer but reduce corrosion allowance.
Gasket MaterialNBR/EPDMNBR for oils, EPDM for chemicals and high temperature.
Max Flow Rate10–1000 m³/hHigher flow increases heat transfer but also pressure drop.
Pressure Drop20–100 kPaAffects pumping cost; lower is better for energy efficiency.
Connection DiameterDN25–DN300Must match piping system.GB/T 9115
Weight50–5000 kgAffects installation and structural support.
Corrosion Allowance1–3 mmExtra thickness for corrosive fluids.

Ranges are indicative industry figures for RFQ preparation, not a supplier commitment. Confirm every value and standard with the legal manufacturer before ordering.

Components / BOM
  • Heat Transfer Plates/Tubes Part
    Primary surface for conductive heat transfer between separated fluids.
    Material: Stainless Steel
  • Gaskets/Seals Part
    Prevent fluid leakage between channels or at connections.
    Material: EPDM, Nitrile Rubber
  • Frame/Header Part
    Structural support and fluid distribution manifold.
    Material: Carbon Steel
  • Wetted Surface Section Optional
    The fill and distribution surfaces a cooling tower needs; plate exchangers do without them.

Industry Taxonomies & Aliases

Commonly used trade names and technical identifiers for Heat Exchanger (Cooling Tower/Plate).

Applied To / Applications

This component is essential for the following industrial systems and equipment:

Industrial Ecosystem & Supply Chain Structure

Complementary Systems
Downstream Applications
Specialized Tooling

Application Fit & Sizing Matrix

Operational Limits
pressure: Up to 25 bar (plate type), Up to 10 bar (cooling tower)
flow rate: 0.5 to 5000 m³/h (plate), 10 to 10000 m³/h (cooling tower)
temperature: -20°C to 150°C (operating range), -40°C to 200°C (design range)
slurry concentration: Max 15% solids by weight (plate), Not recommended for slurries (cooling tower)
Media Compatibility
✓ Clean water/glycol mixtures ✓ Industrial process water ✓ HVAC chilled water systems
Unsuitable: Highly corrosive chemical solutions (e.g., concentrated acids, chlorinated hydrocarbons)
Sizing Data Required
  • Heat load (kW or BTU/hr)
  • Inlet/outlet temperature differential (ΔT)
  • Available pressure drop (kPa or psi)

Reliability & Engineering Risk Analysis

Failure Mode & Root Cause
Fouling
Cause: Accumulation of scale, biological growth, or debris on heat transfer surfaces, reducing thermal efficiency and increasing pressure drop.
Corrosion
Cause: Chemical attack from water treatment chemicals, microbiologically influenced corrosion (MIC), or galvanic corrosion due to dissimilar metals in contact.
Maintenance Indicators
  • Significant drop in heat transfer efficiency (e.g., higher outlet temperatures than normal)
  • Unusual noises such as banging, rattling, or excessive vibration indicating loose components or flow issues
Engineering Tips
  • Implement regular water treatment and chemical dosing to control scaling, biological growth, and corrosion, and conduct periodic cleaning (e.g., mechanical or chemical cleaning).
  • Install strainers or filters upstream to prevent debris ingress, and use corrosion-resistant materials or coatings for critical components.

Indicative industry ranges for design and RFQ preparation. Confirm the exact figures and applicable standard with the manufacturer before specifying.

Compliance & Manufacturing Standards

Applicable Standards
ISO 13706:2011 - Air-cooled heat exchangers ANSI/ASHRAE 90.1 - Energy standard for buildings except low-rise residential buildings DIN EN 308:1997 - Heat exchangers - Test procedures for establishing performance

Quoted from the published standard.

Manufacturing Precision
  • Plate flatness: +/- 0.1 mm per meter
  • Gasket groove depth: +/- 0.15 mm
Quality Inspection
  • Hydrostatic pressure test (1.5x design pressure)
  • Dye penetrant test for plate surface cracks

Manufacturers of Heat Exchanger (Cooling Tower/Plate)

12 companies list this product among what they make. Company figures are quoted from each company's own website; every card states where the relationship came from.

Chillerone
Shandong, CN
Listed on the company's own website · profile compiled by CNFX from public sources
Dongguan Jiusheng Machinery Co., Ltd.
Guangdong, CN
Listed on the company's own website · profile compiled by CNFX from public sources
Dongguan ST Cooling Spray Technologies Co., Ltd.
Guangdong, CN
Also makes: Atomizing Nozzle, Spray Nozzle, Fuel Nozzle and 3 more
Listed on the company's own website · profile compiled by CNFX from public sources
Geson Chiller
Nanjing, Jiangsu, CN
Listed on the company's own website · profile compiled by CNFX from public sources
Guangzhou Chunke Environmental
Guangzhou, Guangdong, CN
Listed on the company's own website · profile compiled by CNFX from public sources
HACST
Shandong, CN
Listed on the company's own website · profile compiled by CNFX from public sources
Hebei Tengjun FRP Co., Ltd.
Hebei, CN
Listed on the company's own website · profile compiled by CNFX from public sources
Hebei Yongchang Composite Material Technology Co., Ltd.
Hebei, CN
Listed on the company's own website · profile compiled by CNFX from public sources
HMFoodTech
Jilin, CN
Listed on the company's own website · profile compiled by CNFX from public sources
NEWater
Beijing, CN
Listed on the company's own website · profile compiled by CNFX from public sources
Shandong Renke Control Technology Co., Ltd.
Shandong, CN
Listed on the company's own website · profile compiled by CNFX from public sources
Shanghai Maxsen Machinery CO.,Ltd.
Shanghai, CN
Listed on the company's own website · profile compiled by CNFX from public sources
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Manufacturer listings support early research and capability understanding. They are not certification, ranking, or transaction guarantees.

Technical documentation
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Frequently Asked Questions

What are the main types of heat exchangers listed?

The directory lists two main types: cooling tower type and plate type. Cooling tower type often involves direct or indirect air contact, while plate type uses corrugated plates to separate fluid channels.

What materials are available for this heat exchanger?

Materials on file include stainless steel, carbon steel, copper alloys, and titanium. The choice depends on the process fluids and operating conditions; confirm suitability with the manufacturer.

What parameters should be verified before selection?

Key parameters include heat transfer area, design pressure, design temperature, plate thickness, gasket material, max flow rate, pressure drop, connection diameter, weight, and corrosion allowance. These must be confirmed for the specific model.

Are the listed standards proof of compliance?

No. Standards such as GB/T 151 and GB/T 9115 are provided as reference points for procurement and verification. They do not guarantee that a product or supplier is certified or compliant. Always verify with the legal manufacturer.

Data Basis

Editorial classification, named public sources where available, and source-reviewed manufacturer records.

Preliminary Technical Classification
This page supports structured research, RFQ preparation, and supplier evaluation. It does not replace buyer-led supplier qualification, standards review, or technical approval.
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