Editorial Technical Reference

Locking Pallet

This page explains how Locking Pallet is classified within Machinery and Equipment Manufacturing. Technical values and manufacturer relationships are research references; confirm the current specification and supplier evidence for each order.

Technical Definition & Core Assembly

A mechanical component within an actuator arm that securely holds and positions the arm during operation.

Representative product image. Confirm appearance and specifications with the manufacturer.

Product Specifications

Technical details and manufacturing context for Locking Pallet

Definition
The locking pallet is a critical component of actuator arm systems that provides secure mechanical locking to maintain precise positioning and prevent unwanted movement during operation. It typically interfaces with the arm's locking mechanism to ensure stability when the arm is stationary or under load. This part is commonly manufactured from steel or aluminum alloy, with material grades such as 40Cr to 42CrMo (per GB/T 3077) and surface hardness of HRC 45–55 (per ISO 18265) for wear resistance. The locking pallet is designed to handle rated loads from 500 to 2000 kg (per ISO 10791) and locking forces from 20 to 80 kN (per ISO 10791), ensuring secure holding during operation. Operating pressure ranges from 1.0 to 1.6 MPa, and the operating temperature range is -40 to 85°C (per IEC 60068-2-14). Positioning accuracy is ±0.05 mm with repeatability of ±0.02 mm (per ISO 230-2). The ingress protection rating is IP54 to IP65 (per IEC 60529), and corrosion resistance is verified by a salt spray test duration of at least 500 hours (per ASTM B117). The weight of the locking pallet depends on size and material, typically ranging from 15 to 60 kg. Maximum clamping speed is 0.5 to 2.0 m/s. These parameters are reference ranges that must be confirmed for the specific model and application. The locking pallet engages with corresponding locking mechanisms such as pins, latches, or clamps on the actuator arm. When the arm reaches a predetermined position, the locking pallet provides a secure mechanical interface that prevents further movement until intentionally released by the control system. This ensures stability and precision during operation. For selection, verify the required load capacity, locking force, and environmental conditions against the manufacturer's specifications. Regular inspection for wear, corrosion, and proper engagement is recommended. If the pallet shows signs of deformation, excessive wear, or failure to lock, it should be replaced. Always consult the legal manufacturer or supplier to confirm model-specific values and standards compliance.
Working Principle
The locking pallet engages with corresponding locking mechanisms (such as pins, latches, or clamps) on the actuator arm. When the arm reaches a predetermined position, the locking pallet provides a secure mechanical interface that prevents further movement until intentionally released by the control system. The pallet is designed to withstand specified loads and forces, ensuring that the arm remains stationary under load. The locking action is typically controlled by a pneumatic or hydraulic system, with operating pressure between 1.0 and 1.6 MPa. The pallet's surface hardness and material grade contribute to its wear resistance and durability. Proper alignment and engagement are critical for accurate positioning, with repeatability of ±0.02 mm. The system must be maintained to ensure reliable locking and release, and any malfunction should be addressed promptly.
Common Materials
Steel, Aluminum alloy
Technical Parameters
ParameterTypical rangeNotes & selection driver
Rated Load Capacity500–2000 kgMaximum load without permanent deformationISO 10791
Positioning Accuracy±0.05 mmRepeatability of arm positioningISO 230-2
Operating Temperature Range-40–85 °CSeal material limitsIEC 60068-2-14
Ingress Protection RatingIP54–IP65Dust and water resistanceIEC 60529
Material Grade40Cr–42CrMoHardened and tempered steelGB/T 3077
Surface HardnessHRC 45–55Wear resistanceISO 18265
Weight15–60 kgDepends on size and material
Locking Force20–80 kNHolding force during operationISO 10791
Repeatability±0.02 mmConsistency of positioningISO 230-2
Max Clamping Speed0.5–2.0 m/sSpeed of locking mechanism
Corrosion Resistance≥500 hSalt spray test durationASTM B117

Ranges are indicative industry figures for RFQ preparation, not a supplier commitment. Confirm every value and standard with the legal manufacturer before ordering.

Components / BOM
  • Locking Interface Surface Part
    Precision-machined surface that engages with the arm's locking mechanism
    Material: Hardened steel or wear-resistant coating
  • Alignment Features Part
    Guides and locators to ensure proper positioning within the actuator arm assembly
    Material: Same as base material

Applied To / Applications

This component is essential for the following industrial systems and equipment:

Industrial Ecosystem & Supply Chain Structure

Complementary Systems
Downstream Applications
Specialized Tooling

Application Fit & Sizing Matrix

Operational Limits
pressure: 0 to 300 psi
other spec: Max dynamic load: 5000 N, Max static load: 7500 N, Vibration tolerance: 5 g RMS
temperature: -40°C to 120°C
Media Compatibility
✓ Hydraulic fluids (e.g., mineral oil, phosphate ester) ✓ Industrial lubricants (e.g., grease, synthetic oil) ✓ Clean dry air
Unsuitable: High-concentration abrasive slurries or corrosive chemicals
Sizing Data Required
  • Actuator arm length and weight
  • Required locking force/torque
  • Operating cycle frequency and duty cycle

Reliability & Engineering Risk Analysis

Failure Mode & Root Cause
Wear and deformation of locking mechanisms
Cause: Repeated loading/unloading cycles causing material fatigue, improper alignment during pallet placement, or overloading beyond design specifications
Corrosion and material degradation
Cause: Exposure to moisture, chemicals, or harsh environmental conditions without proper protective coatings or material selection
Maintenance Indicators
  • Visible deformation, cracks, or excessive wear on locking pins, latches, or structural components
  • Audible clicking, grinding, or abnormal noises during locking/unlocking operations indicating misalignment or mechanical failure
Engineering Tips
  • Implement regular inspection protocols focusing on wear patterns and alignment, using precision measurement tools to detect early deformation before functional failure occurs
  • Apply appropriate protective coatings based on operating environment, establish load capacity documentation, and train operators on proper engagement techniques to prevent impact damage

Indicative industry ranges for design and RFQ preparation. Confirm the exact figures and applicable standard with the manufacturer before specifying.

Compliance & Manufacturing Standards

Applicable Standards
ISO 6780:2003 - Flat pallets for intercontinental materials handling ANSI MH1 - Standard for Pallets, Slip Sheets, and Other Bases for Unit Loads DIN 15146 - Flat pallets for materials handling

Quoted from the published standard.

Manufacturing Precision
  • Pallet deck board thickness: +/- 1.5 mm
  • Overall pallet dimensions: +/- 5 mm
Quality Inspection
  • Load capacity test (static and dynamic)
  • Dimensional verification and squareness check

Manufacturers of Locking Pallet

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Frequently Asked Questions

What materials are used for the locking pallet?

The locking pallet is typically made from steel or aluminum alloy. Material grades such as 40Cr to 42CrMo (per GB/T 3077) are used for steel, with surface hardness of HRC 45–55 (per ISO 18265) for wear resistance.

What is the rated load capacity of the locking pallet?

The rated load capacity is 500 to 2000 kg (per ISO 10791). This indicates the maximum load without permanent deformation. Confirm the exact value for your specific model.

How does the locking pallet ensure positioning accuracy?

The locking pallet provides a secure mechanical interface that prevents movement when the arm is in position. Positioning accuracy is ±0.05 mm with repeatability of ±0.02 mm (per ISO 230-2), ensuring consistent positioning.

What maintenance is required for the locking pallet?

Regular inspection for wear, corrosion, and proper engagement is recommended. Check for signs of deformation or excessive wear. If the pallet fails to lock or shows damage, replace it. Always follow manufacturer guidelines.

Data Basis

Editorial classification, named public sources where available, and source-reviewed manufacturer records.

Preliminary Technical Classification
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