Output Sorting Module for Automated Test Handlers

Product Specifications

Technical details and manufacturing context for Output Sorting Module

Definition

The Output Sorting Module is a critical subsystem of an Automated Test Handler responsible for receiving tested items from the testing station and directing them to appropriate output bins or conveyors based on pass/fail criteria or other classification parameters. It ensures efficient material flow and proper segregation of products after testing. The module integrates with the handler's control system, receiving electrical signals that indicate the classification of each tested item. Using mechanical actuators, pneumatic systems, or robotic arms, it physically moves items to designated output locations such as pass bins, fail bins, or rework stations based on programmed sorting logic. The module is typically constructed from aluminum alloy, stainless steel, and engineering plastics, offering a balance of strength, corrosion resistance, and weight reduction. Key parameters include sorting speed ranging from 1200 to 3600 pieces per hour, with higher speeds requiring more frequent maintenance. It supports 4 to 12 sorting categories, though more categories increase cycle time. Positioning accuracy is ±0.05 mm, critical for small components, and repeatability is ±0.02 mm to ensure consistent sorting. The module operates within a temperature range of 5 to 50 °C and humidity of 10 to 90% RH (non-condensing). It requires a stable 24 V DC supply (±10%) and consumes 150 to 500 W depending on the number of actuators. Pneumatic systems require clean dry air at 0.4 to 0.7 MPa, conforming to ISO 8573-1. The enclosure offers ingress protection from IP54 to IP65, with higher ratings for dusty environments. The body material is typically aluminum alloy 6061-T6 per ASTM B221. The module weighs between 45 and 85 kg, and its footprint ranges from 1200×800 mm to 1800×1200 mm, which should be considered for space within the handler. All values are reference ranges and must be verified for the specific model and application with the legal manufacturer or supplier.

Working Principle

The Output Sorting Module receives electrical signals from the test controller indicating the classification of each tested item. Based on programmed sorting logic, it activates mechanical actuators, pneumatic cylinders, or robotic arms to physically move the item from the testing station to the designated output location, such as a pass bin, fail bin, or rework station. The module coordinates with the handler's conveyor system to ensure smooth transfer and proper segregation. Sensors confirm the item's placement, and the system updates the inventory tracking. The sorting logic can be customized to handle multiple categories, and the module's speed and accuracy are optimized for the specific product dimensions and test cycle time.

Common Materials

Aluminum alloy, Stainless steel, Engineering plastics

Technical Parameters

Parameter	Typical range	Notes & selection driver
Sorting Speed	1200–3600 pcs/h	Higher speed requires more frequent maintenance
Number of Sorting Categories	4–12	More categories increase cycle time
Positioning Accuracy	±0.05 mm	Critical for small components
Repeatability	±0.02 mm	Ensures consistent sorting
Operating Temperature	5–50 °C	Outside range may affect sensor performance
Operating Humidity	10–90 %RH	Non-condensing
Supply Voltage	24 ±10% V DC	Stable voltage required for reliable operation
Power Consumption	150–500 W	Depends on number of actuators
Air Supply Pressure	0.4–0.7 MPa	Clean dry air requiredISO 8573-1
Ingress Protection	IP54–IP65	Higher IP for dusty environmentsIEC 60529
Body Material	6061-T6	Aluminum alloy for lightweight and corrosion resistanceASTM B221
Weight	45–85 kg	Affects installation and handling
Footprint	1200×800–1800×1200 mm	Consider space in handler

Ranges are indicative industry figures for RFQ preparation, not a supplier commitment. Confirm every value and standard with the legal manufacturer before ordering.

Components / BOM

Sorting Mechanism
Physically moves items between input and output locations using actuators, arms, or conveyors

Material: Aluminum alloy, stainless steel
Control Interface
Receives classification signals from test controller and coordinates sorting actions

Material: PCB, electronic components
Output Bins/Chutes Part
Receives and temporarily stores sorted items before further processing

Material: Engineering plastics, stainless steel
Sensors
Detects item presence, position, and confirms successful sorting operations

Material: Optical sensors, proximity sensors

Industry Taxonomies & Aliases

Commonly used trade names and technical identifiers for Output Sorting Module.

Applied To / Applications

This component is essential for the following industrial systems and equipment:

Automated Test Handler

View system integration details

Semiconductor Test Handler

View system integration details

Manufacturers of Output Sorting Module

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Frequently Asked Questions

What is the typical sorting speed of the Output Sorting Module?

The reference sorting speed is 1200 to 3600 pieces per hour. Higher speeds may require more frequent maintenance. The actual speed depends on the specific model, product size, and test cycle time. Verify with the manufacturer for your application.

How many sorting categories can the module handle?

The module supports 4 to 12 sorting categories. More categories increase cycle time due to additional movements. The exact number depends on the configuration and the handler's control system.

What are the positioning accuracy and repeatability?

Positioning accuracy is ±0.05 mm, critical for small components, and repeatability is ±0.02 mm to ensure consistent sorting. These values are reference ranges and should be confirmed for the specific model.

What are the environmental and utility requirements?

The module operates in temperatures from 5 to 50 °C and humidity from 10 to 90% RH (non-condensing). It requires a 24 V DC supply (±10%) and consumes 150 to 500 W. Pneumatic systems need clean dry air at 0.4 to 0.7 MPa per ISO 8573-1. Ingress protection is IP54 to IP65. Verify these with the manufacturer.

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Preliminary Technical Classification

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pressure:	Atmospheric to 1.5 bar
other spec:	Max product size: 50x50x10 mm, Sorting speed: up to 10,000 units/hour, Power: 24V DC, 5A
temperature:	0°C to 50°C

Output Sorting Module

Product Specifications

Industry Taxonomies & Aliases

Applied To / Applications

Industrial Ecosystem & Supply Chain Structure

Application Fit & Sizing Matrix

Reliability & Engineering Risk Analysis

Compliance & Manufacturing Standards