Position Sensor/Encoder for Linear Positioning Stages

Product Specifications

Technical details and manufacturing context for Position Sensor/Encoder

Definition

This position sensor/encoder is a component used in linear positioning stages within machinery and equipment manufacturing. It provides real-time feedback on the stage's position, enabling precise motion control, repeatability, and accuracy in automated systems. The sensor detects physical displacement using optical, magnetic, or inductive methods and converts it into a digital or analog signal proportional to the position, which is then interpreted by a controller. Typical materials include aluminum alloy, stainless steel, optical glass, PCB, and magnetic materials. Key parameters include a measurement range of 0–1000 mm (custom ranges up to 5000 mm available), resolution of 0.01 mm, linearity of ±0.05% FS, output signal options of 4–20 mA (also 0–10 V, SSI, CANopen), supply voltage of 24 ±10% V DC (reverse polarity protected), operating temperature of -40–85 °C, protection class IP67 (IP68 optional) per IEC 60529, material grade 304 stainless steel housing per ASTM A240, and weight of 0.5–2.0 kg depending on measuring length. These values are directory references and must be confirmed for the specific model and application. The sensor is designed for integration into positioning systems; it is not a standalone product. Verification questions should address the required measurement range, resolution, output interface, environmental conditions, and mechanical mounting. Maintenance signals include erratic readings, signal loss, or physical damage. Failure boundaries include exceeding the specified temperature range, supply voltage limits, or mechanical overload. Always verify model-specific specifications and standards with the legal manufacturer or supplier.

Working Principle

The sensor operates by detecting physical displacement of the stage. Depending on the sensing technology, it may use optical gratings, magnetic scales, or inductive coils to sense position. The displacement is converted into an electrical signal—such as pulses or voltage—that is proportional to the position. This signal is then transmitted to a controller, which interprets it to determine the exact position and adjust motion accordingly. The sensor's resolution and linearity determine the precision of the feedback. The output signal can be analog (e.g., 4–20 mA) or digital (e.g., SSI, CANopen), depending on the interface required by the control system.

Common Materials

Aluminum Alloy, Stainless Steel, Optical Glass, PCB (Printed Circuit Board), Magnetic Materials

Technical Parameters

Parameter	Typical range	Notes & selection driver
Measurement Range	0–1000 mm	Custom ranges available up to 5000 mm
Resolution	0.01 mm	Higher resolution available for precision applications
Linearity	±0.05 % FS	Full scale
Output Signal	4–20 mA	Also available: 0–10 V, SSI, CANopen
Supply Voltage	24 ±10% V DC	Reverse polarity protected
Operating Temperature	-40–85 °C	Extended range available
Protection Class	IP67	IP68 optionalIEC 60529
Material	304	Stainless steel housingASTM A240
Weight	0.5–2.0 kg	Depends on measuring length

Ranges are indicative industry figures for RFQ preparation, not a supplier commitment. Confirm every value and standard with the legal manufacturer before ordering.

Components / BOM

Scale/Ruler Part
Provides a reference pattern (optical, magnetic) for position measurement.

Material: Glass, Steel, or Aluminum
Read Head/Sensor
Scans the scale to detect position changes and generate signals.

Material: PCB, Optical Components, Magnetic Sensors
Housing Part
Protects internal components from dust, debris, and mechanical damage.

Material: Aluminum Alloy or Stainless Steel
Connector/Cable Part
Transmits the output signal to the controller or interface.

Material: Copper, Plastic Insulation

Applied To / Applications

This component is essential for the following industrial systems and equipment:

Linear Positioning Stage

View system integration details

Scanning Mechanism

View system integration details

Manufacturers of Position Sensor/Encoder

Manufacturer profiles associated with Position Sensor/Encoder.

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Frequently Asked Questions

What is the measurement range of this position sensor?

The standard measurement range is 0–1000 mm, with custom ranges available up to 5000 mm. The actual range must be confirmed for the specific model and application.

What output signals are available?

The sensor offers a 4–20 mA analog output as standard. Other options include 0–10 V, SSI, and CANopen. The required interface depends on the control system.

What is the protection class?

The standard protection class is IP67 per IEC 60529, with IP68 available as an option. This indicates resistance to dust and temporary immersion in water.

What materials are used in construction?

The housing is made of 304 stainless steel per ASTM A240. Other materials include aluminum alloy, optical glass, PCB, and magnetic materials, depending on the sensing technology.

Data Basis

Editorial classification, named public sources where available, and source-reviewed manufacturer records.

Preliminary Technical Classification

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pressure:	0 to 10 bar
other spec:	IP67 ingress protection, 0-100% humidity non-condensing
temperature:	-40°C to +85°C

Position Sensor/Encoder

Product Specifications

Applied To / Applications

Industrial Ecosystem & Supply Chain Structure

Application Fit & Sizing Matrix

Reliability & Engineering Risk Analysis

Compliance & Manufacturing Standards