Editorial Technical Reference

Threshold Checker

This page explains how Threshold Checker is classified within Machinery and Equipment Manufacturing. Technical values and manufacturer relationships are research references; confirm the current specification and supplier evidence for each order.

Technical Definition & Core Assembly

A component within the Match Evaluator system that verifies whether measured values meet predefined threshold criteria.

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Product Specifications

Technical details and manufacturing context for Threshold Checker

Definition
The Threshold Checker is a functional component of the Match Evaluator system, designed to compare input data values against established threshold limits. It determines whether measurements fall within acceptable ranges, triggering appropriate system responses based on the evaluation results. This component supports quality control and process consistency by validating that operational parameters meet specified standards. The device receives input data from sensors or measurement systems, compares these values against preconfigured threshold parameters stored in memory, and outputs a binary or graded evaluation result indicating whether the measured values are within acceptable limits, above maximum thresholds, or below minimum thresholds. The Threshold Checker is constructed with electronic components, a circuit board substrate, and a protective casing. Its operating pressure range is 1.0–1.6 MPa, supply voltage is 24 V DC ±10%, current consumption is 0.5–1.2 A, response time is ≤50 ms, measurement accuracy is ±0.5% FS (IEC 60770), operating temperature is -40–85 °C (IEC 60068-2-1), storage temperature is -40–105 °C (IEC 60068-2-2), ingress protection is IP65–IP67 (IEC 60529), housing material is 316L stainless steel (ASTM A240), weight is 0.8–1.2 kg, dimensions are 120×80×45 mm, and electrical connection is M12×1 (IEC 61076-2-101). These specifications serve as reference ranges for directory purposes; actual values must be confirmed with the legal manufacturer or supplier for the specific model and application. The listed standards are procurement or verification references and do not imply certification or compliance of any particular product. For proper selection, verify the operating pressure, supply voltage, and environmental conditions of your application. The device interfaces with sensors and control systems via the M12 connector. Maintenance signals include abnormal current consumption or response time deviations. Failure boundaries include operation outside the specified temperature or pressure ranges, which may cause malfunction or damage.
Working Principle
The Threshold Checker receives input data from sensors or measurement systems, compares these values against preconfigured threshold parameters stored in memory, and outputs a binary or graded evaluation result indicating whether the measured values are within acceptable limits, above maximum thresholds, or below minimum thresholds. The comparison logic is implemented in electronic circuitry, and the result is communicated to the Match Evaluator system for further processing. The device operates within specified electrical and environmental parameters, and its response time is critical for real-time monitoring applications.
Common Materials
Electronic components, Circuit board substrate, Protective casing
Technical Parameters
ParameterTypical rangeNotes & selection driver
Supply Voltage24 ±10% V DCOutside range may cause malfunction
Current Consumption0.5–1.2 AHigher current indicates fault
Response Time≤50 msCritical for real-time monitoring
Measurement Accuracy±0.5 % FSBetter than ±0.5% for high precisionIEC 60770
Operating Temperature-40–85 °COutside range may cause driftIEC 60068-2-1
Storage Temperature-40–105 °CExceeding may damage electronicsIEC 60068-2-2
Ingress ProtectionIP65–IP67IP67 for washdown environmentsIEC 60529
Material (Housing)316LCorrosion-resistant stainless steelASTM A240
Weight0.8–1.2 kgAffects mounting and handling
Dimensions (L×W×H)120×80×45 mmCompact design for tight spaces
Electrical ConnectionM12×1Standard industrial connectorIEC 61076-2-101

Ranges are indicative industry figures for RFQ preparation, not a supplier commitment. Confirm every value and standard with the legal manufacturer before ordering.

Components / BOM
  • Comparator Circuit
    Compares input signals against reference threshold values
    Material: Semiconductor materials
  • Threshold Memory Module
    Stores preconfigured threshold parameters for comparison
    Material: Flash memory components
  • Output Interface
    Transmits evaluation results to other system components
    Material: Copper connectors

Applied To / Applications

This component is essential for the following industrial systems and equipment:

Industrial Ecosystem & Supply Chain Structure

Complementary Systems
Downstream Applications
Specialized Tooling

Application Fit & Sizing Matrix

Operational Limits
pressure: 0 to 10 bar
flow rate: 0 to 100 L/min
temperature: -40°C to 85°C
slurry concentration: 0 to 30% solids by weight
Media Compatibility
✓ Water-based fluids ✓ Hydraulic oils ✓ Process gases (non-corrosive)
Unsuitable: Highly corrosive acids (e.g., concentrated sulfuric acid)
Sizing Data Required
  • Maximum expected measurement value
  • Required threshold precision (± tolerance)
  • Response time requirement

Reliability & Engineering Risk Analysis

Failure Mode & Root Cause
Sensor Drift
Cause: Environmental contamination, thermal cycling, or electronic component aging leading to calibration loss and inaccurate threshold detection.
Mechanical Wear in Actuator/Linkage
Cause: Friction, misalignment, or lack of lubrication in moving parts causing binding, hysteresis, or failure to trigger at the set threshold.
Maintenance Indicators
  • Erratic or inconsistent threshold triggering under identical process conditions
  • Audible grinding, sticking, or excessive noise from mechanical components during operation
Engineering Tips
  • Implement regular calibration checks using traceable standards and environmental compensation in the control logic
  • Establish preventive lubrication and alignment schedules for mechanical linkages, and use protective enclosures to limit contaminant ingress

Indicative industry ranges for design and RFQ preparation. Confirm the exact figures and applicable standard with the manufacturer before specifying.

Compliance & Manufacturing Standards

Applicable Standards
ANSI/ASME Y14.5-2018 Dimensioning and Tolerancing

Quoted from the published standard.

Manufacturing Precision
  • Dimensional accuracy: +/-0.05mm for all critical features
  • Surface finish: Ra 1.6μm maximum on mating surfaces
Quality Inspection
  • Coordinate Measuring Machine (CMM) verification of critical dimensions
  • Functional testing under simulated operational conditions

Manufacturers of Threshold Checker

Manufacturer profiles associated with Threshold Checker.

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Frequently Asked Questions

What is the function of the Threshold Checker?

The Threshold Checker compares input data values against predefined threshold limits and outputs a result indicating whether the values are within acceptable ranges, above maximum, or below minimum. It is used in Match Evaluator systems for quality control and process consistency.

What are the key specifications to verify before selection?

Key specifications include operating pressure (1.0–1.6 MPa), supply voltage (24 V DC ±10%), current consumption (0.5–1.2 A), response time (≤50 ms), measurement accuracy (±0.5% FS), operating temperature (-40–85 °C), storage temperature (-40–105 °C), ingress protection (IP65–IP67), housing material (316L stainless steel), weight (0.8–1.2 kg), dimensions (120×80×45 mm), and electrical connection (M12×1). Always confirm these values with the manufacturer for your specific model.

How does the Threshold Checker interface with other systems?

It receives input from sensors or measurement systems and communicates evaluation results to the Match Evaluator system. The electrical connection is via an M12×1 connector, which is standard for industrial applications.

What are common maintenance signals or failure indicators?

Higher current consumption than the specified range (0.5–1.2 A) may indicate a fault. Response time exceeding 50 ms could signal performance degradation. Operation outside the temperature or pressure ranges may cause malfunction or damage.

Data Basis

Editorial classification, named public sources where available, and source-reviewed manufacturer records.

Preliminary Technical Classification
This page supports structured research, RFQ preparation, and supplier evaluation. It does not replace buyer-led supplier qualification, standards review, or technical approval.
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