Editorial Technical Reference

High-Purity Magnesium Alloy Billet

This page explains how High-Purity Magnesium Alloy Billet is classified within Non-Ferrous Metal Production. Technical values and manufacturer relationships are research references; confirm the current specification and supplier evidence for each order.

Technical Definition & Core Assembly

Semi-finished magnesium alloy casting for further processing in non-ferrous metal production

Representative product image. Confirm appearance and specifications with the manufacturer.

Product Specifications

Technical details and manufacturing context for High-Purity Magnesium Alloy Billet

Definition
High-purity magnesium alloy billet is a semi-finished industrial material produced through direct chill casting or continuous casting processes. It serves as the primary feedstock for extrusion, forging, and rolling operations in the non-ferrous metals industry. This material offers excellent strength-to-weight ratio, corrosion resistance, and machinability for aerospace, automotive, and electronics applications. The controlled microstructure and chemical composition ensure consistent mechanical properties in downstream manufacturing processes. The billet is available in diameters from 100 to 500 mm and lengths from 500 to 6000 mm, with custom sizes on request. The chemical composition is characterized by a minimum magnesium content of 99.9% per ASTM B93, with alloying elements such as aluminum, zinc, and manganese. Mechanical properties include a tensile strength of 220–280 MPa, yield strength of 150–200 MPa, and elongation of 8–15%, all per ASTM B557. The grain size is specified as ASTM 5–8 per ASTM E112, and surface roughness is ≤3.2 Ra per ISO 4287. Dimensional tolerances on diameter are ±1.0 mm per ISO 2768-m. Physical properties include a density of 1.74–1.85 g/cm³ per ISO 1183, a melting point of 650–680 °C, thermal conductivity of 50–160 W/(m·K) per ASTM E1225, and electrical conductivity of 15–25 MS/m per IEC 60028. Weight per unit length ranges from 1.5 to 30 kg/m. These values are typical reference ranges; actual values depend on the specific alloy composition and manufacturing process. Always verify model-specific values and standards with the legal manufacturer or supplier before procurement.
Working Principle
Molten magnesium alloy is solidified into standardized cross-sectional shapes through controlled cooling in casting equipment, creating homogeneous semi-finished products ready for secondary processing. The direct chill or continuous casting process ensures a fine-grained, uniform microstructure, which is critical for consistent mechanical properties in downstream operations. The billet's dimensions and surface quality are controlled to meet specified tolerances, allowing for efficient material utilization and predictable behavior during extrusion, forging, or rolling.
Common Materials
Magnesium (Mg), Aluminum (Al), Zinc (Zn), Manganese (Mn)
Technical Parameters
ParameterTypical rangeNotes & selection driver
Chemical Composition PurityRequired≥99.9 %Minimum magnesium content percentageASTM B93
Tensile StrengthRequired220–280 MPaMinimum ultimate tensile strengthASTM B557
Yield StrengthRequired150–200 MPaMinimum yield strength at 0.2% offsetASTM B557
ElongationRequired8–15 %Minimum percentage elongation at breakASTM B557
Grain SizeASTM 5–8 μmMaximum average grain diameterASTM E112
Surface Roughness≤3.2 RaMaximum surface roughness valueISO 4287
Diameter100–500 mmCustom sizes available
Length500–6000 mmCut to order
Tolerance on Diameter±1.0 mmTighter on requestISO 2768-m
Density1.74–1.85 g/cm³Depends on alloying elementsISO 1183
Melting Point650–680 °CTypical for magnesium alloys
Thermal Conductivity50–160 W/(m·K)Varies with compositionASTM E1225
Electrical Conductivity15–25 MS/mRelative to copperIEC 60028
Weight per Unit Length1.5–30 kg/mCalculated from diameter and density

Ranges are indicative industry figures for RFQ preparation, not a supplier commitment. Confirm every value and standard with the legal manufacturer before ordering.

Components / BOM
  • Alloy Matrix Part
    Primary structural material providing mechanical properties
    Material: Magnesium-based alloy
  • Grain Refiner Additives Optional Part
    Controls microstructure formation during solidification
    Material: Zirconium or carbon-based compounds
  • Surface Oxide Layer Part
    Natural protective coating against corrosion
    Material: Magnesium oxide (MgO)

Industry Taxonomies & Aliases

Commonly used trade names and technical identifiers for High-Purity Magnesium Alloy Billet.

Industrial Ecosystem & Supply Chain Structure

Complementary Systems
Downstream Applications
Specialized Tooling

Application Fit & Sizing Matrix

Operational Limits
pressure: Atmospheric to 10 bar (processing environment)
other spec: Slurry concentration: ≤30% solids by weight, Flow rate: ≤5 m/s in processing fluids
temperature: Ambient to 450°C (continuous), 500°C (peak)
Media Compatibility
✓ Aerospace structural components ✓ Automotive lightweight parts ✓ Biomedical implant manufacturing
Unsuitable: Marine/saltwater environments (high chloride corrosion)
Sizing Data Required
  • Required final part dimensions (mm)
  • Target alloy composition (Mg-X-Y-Z%)
  • Annual production volume (tons/year)

Reliability & Engineering Risk Analysis

Failure Mode & Root Cause
Stress corrosion cracking
Cause: High-purity magnesium alloys are susceptible to SCC in chloride-containing environments due to their hexagonal close-packed structure and low corrosion resistance, leading to brittle fracture under tensile stress.
Galvanic corrosion
Cause: When magnesium alloy billets contact dissimilar metals (e.g., steel, aluminum) in electrolyte-rich environments, accelerated localized corrosion occurs due to magnesium's highly anodic position in the galvanic series.
Maintenance Indicators
  • White powdery deposits or localized pitting on billet surfaces indicating active corrosion
  • Audible cracking or popping sounds during thermal cycling or mechanical loading suggesting crack propagation
Engineering Tips
  • Implement strict environmental controls including humidity below 40% and chloride concentration monitoring in storage/processing areas
  • Apply protective coatings (e.g., chromate conversion, anodized layers) and ensure proper electrical isolation from dissimilar metals using non-conductive spacers

Indicative industry ranges for design and RFQ preparation. Confirm the exact figures and applicable standard with the manufacturer before specifying.

Compliance & Manufacturing Standards

Applicable Standards
ASTM B107/B107M-13: Standard Specification for Magnesium-Alloy Extruded Bars, Rods, Profiles, Tubes, and Wire ISO 3116:2019: Magnesium and magnesium alloys - Wrought magnesium alloys DIN EN 1753:1997: Magnesium and magnesium alloys - Magnesium alloy ingots and castings - Chemical composition

Quoted from the published standard.

Manufacturing Precision
  • Diameter: +/-0.5mm
  • Straightness: 1mm per 1000mm length
Quality Inspection
  • Spectrochemical Analysis for alloy composition verification
  • Ultrasonic Testing for internal defects detection

Manufacturers of High-Purity Magnesium Alloy Billet

Manufacturer profiles associated with High-Purity Magnesium Alloy Billet.

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Frequently Asked Questions

What is the typical purity of this magnesium alloy billet?

The minimum magnesium content is 99.9% per ASTM B93. However, the actual purity may vary depending on the specific alloy composition and manufacturing process. Always confirm the exact chemical composition with the supplier.

What are the available dimensions for this billet?

The billet is available in diameters from 100 to 500 mm and lengths from 500 to 6000 mm, with custom sizes on request. Dimensional tolerances on diameter are ±1.0 mm per ISO 2768-m. Verify exact dimensions and tolerances with the manufacturer.

What mechanical properties can be expected?

Typical tensile strength is 220–280 MPa, yield strength is 150–200 MPa, and elongation is 8–15%, all per ASTM B557. These are reference ranges; actual values depend on the alloy and heat treatment. Confirm with the supplier for your specific application.

What standards apply to this product?

Relevant standards include ASTM B93 for chemical composition, ASTM B557 for tensile properties, ASTM E112 for grain size, ISO 4287 for surface roughness, ISO 2768-m for tolerances, ISO 1183 for density, ASTM E1225 for thermal conductivity, and IEC 60028 for electrical conductivity. These are verification references, not certifications.

Data Basis

Editorial classification, named public sources where available, and source-reviewed manufacturer records.

Preliminary Technical Classification
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