Editorial Technical Reference

Gasket Body

This page explains how Gasket Body is classified within Rubber and Plastic Product Manufacturing. Technical values and manufacturer relationships are research references; confirm the current specification and supplier evidence for each order.

Technical Definition & Core Assembly

The main structural element of a high-precision silicone gasket that provides sealing functionality and maintains dimensional stability under compression.

Representative product image. Confirm appearance and specifications with the manufacturer.

Product Specifications

Technical details and manufacturing context for Gasket Body

Definition
The Gasket Body is the core structural component of a High-Precision Silicone Gasket, serving as the primary sealing element that prevents fluid or gas leakage between mating surfaces. Within the gasket assembly, it maintains consistent compression and recovery properties while withstanding environmental factors such as temperature variations, pressure differentials, and chemical exposure. Its precise geometry and material properties ensure reliable sealing performance in demanding industrial applications. The body is typically manufactured from silicone rubber, fluorosilicone, or high-performance silicone compounds, each offering distinct resistance profiles. Key parameters include thickness (1.5–3.0 mm), hardness (50–70 Shore A), compression set (<20%), operating temperature range (-40 to 200 °C), tensile strength (7–10 MPa), operating pressure (1.0–1.6 MPa), tolerance (±0.05 mm), material grade (VMQ silicone per ASTM D2000 M2GE 505), surface roughness (Ra 0.8–1.6 μm), density (1.1–1.3 g/cm³), tear strength (20–30 kN/m), elongation at break (300–500%), and weight (0.5–2.0 g). These values are reference ranges and must be verified for the specific model and application. The gasket body is designed to be compressed between mating flanges or surfaces, creating a seal that accommodates surface irregularities and thermal expansion. It is essential to confirm that the selected material and dimensions meet the requirements of the intended service conditions, including pressure, temperature, and chemical compatibility. Always consult the legal manufacturer or supplier for model-specific data and compliance with applicable standards.
Working Principle
The Gasket Body operates by being compressed between two mating surfaces, creating a physical barrier that prevents the passage of fluids or gases. When subjected to compressive force, the silicone material deforms to fill surface imperfections and micro-gaps, establishing a continuous sealing interface. The body's elastic properties allow it to maintain sealing pressure while accommodating thermal expansion, vibration, and minor surface irregularities. The compression set parameter indicates the material's ability to recover after prolonged compression, which is critical for maintaining a reliable seal over time. Proper installation torque and surface preparation are essential to achieve the required compression and ensure effective sealing.
Common Materials
Silicone Rubber, Fluorosilicone, High-Performance Silicone Compounds
Technical Parameters
ParameterTypical rangeNotes & selection driver
ThicknessRequired1.5–3.0 mmNominal thickness of the uncompressed gasket bodyISO 3302-1
HardnessRequired50–70 Shore ADurometer hardness measurement of the silicone materialISO 7619-1
Compression SetRequired<20 %Percentage of permanent deformation after compressionISO 815-1
Temperature RangeRequired-40–200 °COperating temperature range for continuous serviceISO 188
Tensile Strength7–10 MPaMaximum stress the material can withstand while being stretchedISO 37
Tolerance±0.05 mmCritical for precise fit in grooveISO 3302-1
Material GradeVMQ (Silicone)FDA compliant for food contactASTM D2000 M2GE 505
Surface RoughnessRa 0.8–1.6 μmSmooth surface prevents leakage pathsISO 4287
Density1.1–1.3 g/cm³Affects weight and material costISO 1183-1
Tear Strength20–30 kN/mHigh tear resistance prevents damage during handlingISO 34-1
Elongation at Break300–500 %Ensures flexibility under compressionISO 37
Weight0.5–2.0 gDepends on size and thickness

Ranges are indicative industry figures for RFQ preparation, not a supplier commitment. Confirm every value and standard with the legal manufacturer before ordering.

Components / BOM
  • Sealing Surface Part
    Primary contact area that creates the seal against mating surfaces
    Material: Silicone Rubber
  • Reinforcement Layer Part
    Provides dimensional stability and prevents excessive deformation under compression
    Material: Fabric or Mesh Insert (optional)
  • Edge Profile Part
    Controlled geometry that facilitates installation and optimizes compression distribution
    Material: Silicone Rubber

Industry Taxonomies & Aliases

Commonly used trade names and technical identifiers for Gasket Body.

Applied To / Applications

This component is essential for the following industrial systems and equipment:

Industrial Ecosystem & Supply Chain Structure

Complementary Systems
Downstream Applications
Specialized Tooling

Application Fit & Sizing Matrix

Operational Limits
pressure: Up to 150 psi (10.3 bar)
other spec: Compression set ≤20% after 22h at 150°C per ASTM D395
temperature: -60°C to +230°C
Media Compatibility
✓ Water/glycol mixtures ✓ Lubricating oils ✓ Food-grade fluids
Unsuitable: Concentrated acids/bases or solvents (e.g., ketones, aromatics)
Sizing Data Required
  • Flange/groove dimensions (ID, OD, depth)
  • Operating temperature profile
  • Required compression force/seal pressure

Reliability & Engineering Risk Analysis

Failure Mode & Root Cause
Compression Set
Cause: Excessive bolt torque, thermal degradation, or material creep causing permanent deformation and loss of sealing force
Chemical Degradation
Cause: Incompatibility with process media leading to swelling, embrittlement, or dissolution of gasket material
Maintenance Indicators
  • Visible fluid seepage or weeping around gasket flange
  • Audible hissing or whistling indicating gas/vapor leakage under pressure
Engineering Tips
  • Follow manufacturer's torque sequence and values using calibrated tools to ensure uniform compression without overloading
  • Select gasket material based on comprehensive chemical compatibility analysis including temperature, pressure, and media concentration

Indicative industry ranges for design and RFQ preparation. Confirm the exact figures and applicable standard with the manufacturer before specifying.

Compliance & Manufacturing Standards

Applicable Standards
ASTM F104 - Standard Classification System for Nonmetallic Gasket Materials DIN 2690 - Gaskets for flanges

Quoted from the published standard.

Manufacturing Precision
  • Thickness: +/-0.1mm
  • Inner diameter: +/-0.5mm
Quality Inspection
  • Compressibility and Recovery Test
  • Leakage Test under pressure

Manufacturers of Gasket Body

Manufacturer profiles associated with Gasket Body.

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Supply Chain Compatible Machinery & Devices

Silicone Rubber

A synthetic elastomer composed of silicone polymers with exceptional temperature resistance, flexibility, and chemical stability.

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Non-post Cured

A rubber or plastic processing machine that produces cured products without requiring a separate post-curing stage.

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Fumed Silicone Rubber

A high-performance silicone rubber reinforced with fumed silica, offering enhanced mechanical strength and thermal stability.

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Medical Silicone Gels

Medical-grade silicone-based gels used for wound care, scar management, and medical device applications.

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Frequently Asked Questions

What is the primary function of the Gasket Body?

The Gasket Body is the main structural element of a high-precision silicone gasket. It provides the sealing function by being compressed between mating surfaces, preventing fluid or gas leakage.

What materials are commonly used for the Gasket Body?

Common materials include silicone rubber, fluorosilicone, and high-performance silicone compounds. The specific material choice depends on the application's temperature, chemical, and pressure requirements.

What are the typical thickness and hardness ranges?

The nominal thickness is typically 1.5–3.0 mm, and hardness ranges from 50 to 70 Shore A. These values are reference ranges and must be confirmed for the specific model.

How should I verify the suitability of a Gasket Body for my application?

You should check the operating temperature, pressure, chemical compatibility, and dimensional tolerances against your requirements. Always consult the legal manufacturer or supplier for model-specific data and standards compliance.

Data Basis

Editorial classification, named public sources where available, and source-reviewed manufacturer records.

Preliminary Technical Classification
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