Gas Cooler for Chemical Manufacturing | Heat Exchanger Component

Product Specifications

Technical details and manufacturing context for Gas Cooler

Definition

A gas cooler is a specialized component used in chemical manufacturing, particularly within gas cleaning plants. Its primary function is to lower the temperature of hot process gases before they enter subsequent cleaning stages. By reducing gas temperature, the cooler protects downstream equipment from thermal damage and optimizes chemical reactions that are temperature-sensitive. The cooling process involves transferring heat from the hot gas to a cooling medium, typically water or air, through conduction and convection. This heat exchange occurs while maintaining the gas's pressure and flow characteristics, ensuring stable operation. Gas coolers are constructed from materials such as stainless steel, carbon steel, or copper alloys, selected based on the process gas composition and operating temperature. Key design parameters include cooling capacity (50–500 kW), design pressure (1.0–6.4 MPa per GB/T 150), design temperature (-40 to 200 °C), gas flow rate (1000–50000 Nm³/h), heat transfer area (10–500 m²), inlet gas temperature (100–400 °C), outlet gas temperature (40–80 °C), cooling water flow rate (10–200 m³/h), pressure drop on the gas side (≤0.05 MPa), leakage rate (≤0.1%), material of construction (304/316L per ASTM A240), and weight (500–5000 kg). These values are reference ranges and must be verified for the specific model and application. The gas cooler is a critical interface between the high-temperature process and the cleaning system, and its performance directly affects overall plant efficiency. Maintenance signals include reduced cooling efficiency, increased pressure drop, or visible corrosion. Failure boundaries are defined by material limits and design conditions; exceeding these can lead to leaks or structural failure. Always confirm model-specific values and standards with the legal manufacturer or supplier.

Working Principle

The gas cooler operates on the principle of heat exchange. Hot process gas flows through the cooler, while a cooling medium (water or air) flows on the other side of a heat transfer surface. Heat is transferred from the gas to the cooling medium via conduction through the wall and convection on both sides. The temperature of the gas decreases, while the cooling medium's temperature increases. The design ensures that pressure and flow are maintained, with minimal pressure drop. The cooling capacity depends on the heat transfer area, temperature difference, and flow rates. The cooler is designed to achieve a specific outlet gas temperature, typically between 40 and 80 °C, to prepare the gas for downstream cleaning.

Common Materials

Stainless Steel, Carbon Steel, Copper Alloys

Technical Parameters

Parameter	Typical range	Notes & selection driver
Cooling Capacity	50–500 kW	Based on gas flow and temperature drop
Design Pressure	1.0–6.4 MPa	Higher pressure requires thicker shellGB/T 150
Design Temperature	-40–200 °C	Material selection depends on temperature
Gas Flow Rate	1000–50000 Nm³/h	Determines heat transfer area
Heat Transfer Area	10–500 m²	Affects cooling efficiency
Inlet Gas Temperature	100–400 °C	Higher inlet temperature requires more cooling
Outlet Gas Temperature	40–80 °C	Typical desired outlet temperature
Cooling Water Flow Rate	10–200 m³/h	Required to achieve cooling capacity
Pressure Drop (Gas Side)	≤0.05 MPa	Lower is better for system efficiency
Leakage Rate	≤0.1 %	Ensures safety and efficiency
Material of Construction	304/316L	Corrosion resistance for process gasesASTM A240
Weight	500–5000 kg	Affects installation and support

Ranges are indicative industry figures for RFQ preparation, not a supplier commitment. Confirm every value and standard with the legal manufacturer before ordering.

Components / BOM

Cooling Tubes Part
Primary heat transfer surface where gas flows and transfers heat to cooling medium

Material: Stainless Steel
Tube Sheets Part
Support and secure cooling tubes in position, maintaining structural integrity

Material: Carbon Steel
Cooling Jacket/Casing Part
Enclosure containing cooling medium flow around tubes, providing thermal insulation

Material: Carbon Steel
Inlet/Outlet Manifolds Part
Distribute and collect gas flow to/from multiple cooling tubes

Material: Stainless Steel
Support Structure Part
Provides mechanical support and vibration resistance for the entire assembly

Material: Structural Steel

Applied To / Applications

This component is essential for the following industrial systems and equipment:

Gas Cleaning Plant

View system integration details

Manufacturers of Gas Cooler

1 company lists this product among what they make. Company figures are quoted from each company's own website; every card states where the relationship came from.

Cangzhou Datang Steel Pipe Co., Ltd.

Taiwan, CN

Also makes: Heat Exchanger, Tube Bundle

Listed on the company's own website · profile compiled by CNFX from public sources

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Frequently Asked Questions

What is the primary function of a gas cooler?

The primary function is to reduce the temperature of hot process gases before they enter subsequent cleaning stages, protecting downstream equipment and optimizing chemical reactions.

What materials are commonly used for gas coolers?

Common materials include stainless steel, carbon steel, and copper alloys. The selection depends on the process gas composition and operating temperature.

What are typical design pressure and temperature ranges?

Design pressure typically ranges from 1.0 to 6.4 MPa (per GB/T 150), and design temperature ranges from -40 to 200 °C. These are reference values and must be confirmed for the specific application.

How do I verify the performance of a gas cooler?

Verify model-specific parameters such as cooling capacity, gas flow rate, and outlet temperature with the legal manufacturer or supplier. Also check compliance with relevant applicable standards for leakage rate.

Data Basis

Editorial classification, named public sources where available, and source-reviewed manufacturer records.

Preliminary Technical Classification

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pressure:	Up to 100 bar
flow rate:	0.5 to 50 m³/s
temperature:	-50°C to 400°C
slurry concentration:	Up to 30% solids by weight

Gas Cooler

Product Specifications

Applied To / Applications

Industrial Ecosystem & Supply Chain Structure

Application Fit & Sizing Matrix

Reliability & Engineering Risk Analysis

Compliance & Manufacturing Standards