Editorial Technical Reference

Aluminum Heat Sink

This page explains how Aluminum Heat Sink is classified within Custom Aluminum Parts Manufacturing. Technical values and manufacturer relationships are research references; confirm the current specification and supplier evidence for each order.

Technical Definition & Core Assembly

A custom-manufactured aluminum component designed to dissipate heat from electronic devices through conduction and convection.

Representative product image. Confirm appearance and specifications with the manufacturer.

Product Specifications

Technical details and manufacturing context for Aluminum Heat Sink

Definition
A custom-manufactured aluminum component designed to dissipate heat from electronic devices through conduction and convection. These parts are precision-machined or extruded to specific geometries that maximize surface area for efficient heat transfer. They are critical in applications requiring thermal management of processors, LEDs, power electronics, and other heat-generating components. Custom aluminum heat sinks are manufactured to exact customer specifications including dimensions, fin patterns, mounting holes, and surface finishes. Typical base dimensions range from 100×100 mm to 300×300 mm, with fin heights from 10 to 80 mm and fin pitch from 2.5 to 8 mm. Mounting hole patterns may include 4×M3 to M6 holes. Surface finishes are typically anodized (clear or black) per MIL-A-8625. Thermal resistance ranges from 0.1 to 1.5 °C/W, depending on airflow and fin geometry. Material grades include 6063-T5 for complex shapes and 6061-T6 for higher strength, per GB/T 3190 and ASTM B221. Tolerances are typically ±0.05 to ±0.1 mm for critical mounting surfaces, per ISO 2768-m. Maximum operating temperature is 150–250 °C, above which aluminum loses strength. Weight ranges from 0.2 to 2.5 kg depending on size and fin density. These values are reference ranges; verify model-specific specifications with the manufacturer or supplier.
Working Principle
The heat sink operates by conducting heat from the heat source through the aluminum body, then dissipating it via extended surface area (fins) through convection. The aluminum base is mounted in direct contact with the heat-generating component, often with a thermal interface material to fill gaps. Heat flows from the hotter source to the cooler fins, where it is transferred to the surrounding air. The fin geometry increases the surface area, enhancing convective heat transfer. Airflow, either natural or forced, carries the heat away. The efficiency is quantified by thermal resistance, which depends on fin height, pitch, and airflow. Proper mounting and surface finish ensure good thermal contact and minimize resistance.
Common Materials
aluminum alloy 6061, aluminum alloy 6063, thermal interface material
Technical Parameters
ParameterTypical rangeNotes & selection driver
Base DimensionsRequired100×100–300×300 mmLength x width of mounting surface
Fin HeightRequired10–80 mmHeight of cooling fins
Fin PitchRequired2.5–8 mmDistance between fin centers
Mounting Hole PatternRequired4×M3–M6 mmHole positions and diameters
Surface FinishAnodized (clear or black) N/AAnodizing or other surface treatmentMIL-A-8625
Thermal Resistance0.1–1.5 °C/WLower is better; depends on airflow and fin geometry
Material Grade6063-T5, 6061-T66063 for complex shapes, 6061 for higher strengthGB/T 3190, ASTM B221
Tolerance±0.05–±0.1 mmTighter tolerances for critical mounting surfacesISO 2768-m
Max Operating Temperature150–250 °CAbove this, aluminum loses strength
Weight0.2–2.5 kgDepends on size and fin density

Ranges are indicative industry figures for RFQ preparation, not a supplier commitment. Confirm every value and standard with the legal manufacturer before ordering.

Components / BOM
  • Base Plate Part
    Thermal interface with heat source
    Material: Aluminum Alloy
  • Cooling Fins Part
    Increase surface area for heat dissipation
    Material: Aluminum Alloy

Industry Taxonomies & Aliases

Commonly used trade names and technical identifiers for Aluminum Heat Sink.

Applied To / Applications

This component is essential for the following industrial systems and equipment:

Industrial Ecosystem & Supply Chain Structure

Complementary Systems
Downstream Applications
Specialized Tooling

Application Fit & Sizing Matrix

Operational Limits
pressure: 0 to 10 bar
flow rate: 0.5 to 5 L/min
temperature: -40°C to 150°C
slurry concentration: Not applicable (solid component)
Media Compatibility
✓ Air (natural convection) ✓ Air (forced convection) ✓ Thermal interface materials (TIMs) like thermal paste/pads
Unsuitable: Corrosive chemical environments (e.g., acids, strong alkalis)
Sizing Data Required
  • Heat load (W)
  • Maximum allowable component temperature (°C)
  • Available space/volume constraints (mm³)

Reliability & Engineering Risk Analysis

Failure Mode & Root Cause
Thermal fatigue cracking
Cause: Repeated thermal cycling causing expansion/contraction stresses, leading to crack initiation at stress concentrators like fin bases or mounting points
Fouling and reduced thermal performance
Cause: Accumulation of dust, debris, or oxidation layers on fin surfaces, increasing thermal resistance and reducing heat dissipation efficiency
Maintenance Indicators
  • Visible discoloration or darkening of aluminum surface indicating excessive oxidation or overheating
  • Audible rattling or vibration noises suggesting loose mounting or structural damage to fins
Engineering Tips
  • Implement regular cleaning schedule using compressed air or non-corrosive solvents to maintain fin surface cleanliness and thermal efficiency
  • Apply protective coatings or anodization to aluminum surfaces to reduce oxidation and improve corrosion resistance in harsh environments

Indicative industry ranges for design and RFQ preparation. Confirm the exact figures and applicable standard with the manufacturer before specifying.

Compliance & Manufacturing Standards

Applicable Standards
ASTM B209 - Standard Specification for Aluminum and Aluminum-Alloy Sheet and Plate EN 14024 - Thermal performance of heat sinks

Quoted from the published standard.

Manufacturing Precision
  • Flatness: ≤0.1mm per 100mm length
  • Fin thickness: ±0.05mm
Quality Inspection
  • Thermal resistance measurement
  • Surface finish inspection per ANSI/ASME B46.1

Manufacturers of Aluminum Heat Sink

9 companies list this product among what they make. Company figures are quoted from each company's own website; every card states where the relationship came from.

Foshan Shenghai Aluminum Co., Ltd.
Foshan, Guangdong, CN
Founded 2010180+ staff23,000 m²
ISO 9001:2015 GB/T 19001:2016
Listed on the company's own website · profile compiled by CNFX from public sources
SinoExtrud (Foshan Yonghang Aluminum Co., Ltd)
Foshan, Guangdong, CN
ISO EN
Listed on the company's own website · profile compiled by CNFX from public sources
Guangdong Kingrun Technology Corporation Limited
Zhuhai, Guangdong, CN
Founded 2011180 staff
IATF 16949:2016 ISO 14001:2015 ISO 9001:2015
Listed on the company's own website · profile compiled by CNFX from public sources
Wellste Aluminum
Zhenjiang, Jiangsu, CN
ISO9001-2001 SGS ISO
Listed on the company's own website · profile compiled by CNFX from public sources
Anhui Shengxin Aluminum Co., Ltd (Shengxin Aluminium)
Xuancheng, Anhui, CN
Founded 1993240,000㎡
Listed on the company's own website · profile compiled by CNFX from public sources
HTS NEW MATERIALS
Jiangxi, CN
Listed on the company's own website · profile compiled by CNFX from public sources
Lori
Guangdong, CN
Listed on the company's own website · profile compiled by CNFX from public sources
Tuling
Dongguan, Guangdong, CN
Listed on the company's own website · profile compiled by CNFX from public sources
Ya Ji Aluminum
Guangdong, CN
Listed on the company's own website · profile compiled by CNFX from public sources

Manufacturer listings support early research and capability understanding. They are not certification, ranking, or transaction guarantees.

Technical documentation
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Manufacturing capability
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Inspection readiness
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Frequently Asked Questions

What materials are used for custom aluminum heat sinks?

Common materials are aluminum alloys 6061 and 6063, with 6063 used for complex shapes and 6061 for higher strength. Thermal interface materials may be applied to improve contact.

What are typical dimensions and tolerances?

Base dimensions range from 100×100 mm to 300×300 mm, fin height from 10 to 80 mm, and fin pitch from 2.5 to 8 mm. Tolerances are typically ±0.05 to ±0.1 mm for critical surfaces, per ISO 2768-m.

What surface finishes are available?

Anodizing (clear or black) is common, per MIL-A-8625. Other finishes may be available; confirm with the manufacturer.

What is the maximum operating temperature?

The maximum operating temperature is typically 150–250 °C. Above this range, aluminum loses strength. Verify the specific limit for your application.

Data Basis

Editorial classification, named public sources where available, and source-reviewed manufacturer records.

Preliminary Technical Classification
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