Ground continuity and ground bond testers · Low-current check vs high-current bond test, test current, milliohm resolution, lead compensation
A ground continuity tester passes a known current through a protective earth or grounding connection and reports its resistance, confirming that exposed metal or equipment is solidly connected to earth, as with the bench tester pictured with its leads clamped to earth terminals on a cabinet. Ask three things first: whether you need a low-current continuity check or a high-current bond test, the test current and resistance range, and how the tester removes the resistance of its own leads.
Instruments that measure the resistance of protective earth and grounding connections: ground continuity and ground bond testers for electrical products, and grounding-conductivity testers for equipment earth leads in power installations. Earth electrode (soil) resistance testers (see earth electrode), insulation and hipot testers, and multimeters are outside this page.
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01
Chroma explains that a ground continuity test verifies that every conductive part a user can touch is connected to the power-line ground, so that an insulation fault trips a breaker or blows a fuse instead of passing current through the user. It says "ground continuity tests are normally performed with a low current DC signal" to check that the ground connection is below 1 Ω, while a ground bond test applies a high current — "one common method of ground bond testing, applies a 25A source" between the protective earth terminal and accessible conductive parts, and measures the voltage drop to show the bond can carry the specified current. [1]
GW Instek describes ground bond testing as driving 25 to 40 A so that 4–12 V appears across the grounding wire, giving a result at milliohm level, with test times of two minutes under some standards or at least 5 to 10 seconds; its ground continuity function uses a small current like a multimeter's continuity check, takes about 1 second and resolves only to ohm level. [2]
The UK HSE notes that earthed (Class I) equipment relies on its exposed metal parts being effectively earthed, and that faults such as a broken earth wire inside a flexible cable cannot be detected by visual examination alone, only by combined inspection and test. [3]
Give the supplier the product or installation to be tested, the standard and pass limit you work to, the test current and duration required, whether testing is in production (pass/fail, interfacing) or in the field (portable, battery or mains), and the lead length needed.
02
Chroma warns that because ground resistance is very low, the resistance of the tester's own leads can cause errors, corrected either by measuring and subtracting the lead resistance or by a Kelvin setup with an extra sensing lead; it states that "most standards recommend a ground resistance of <100 milliohms, excluding the power cable". Its 19572 ground bond tester sources 3–45 A AC at 50 or 60 Hz and resolves 0.1–510 mΩ. [1]
For grounding devices in power installations, Wuhan UHV says its UHV-810 tester is built to DL/T 475-2006, which it cites as calling for 1 mΩ resolution. The tester offers fixed DC currents of 1, 2, 5 and 10 A, a range of 1–1999 mΩ with 1 mΩ resolution, accuracy of ±(0.5% + 2 digits), a 50 m measuring radius and continuous operation; the maker says the 10 A output breaks through contact oxidation films. [4]
Editorial calculation: by Ohm's law, a 25 A bond test across a 100 mΩ connection produces a 2.5 V drop, and a 10 A DC test across a 50 mΩ grounding lead produces 0.5 V; at 10 A, a 1 mΩ resolution step corresponds to 10 mV.
03
Wuhan UHV lists the UHV-810 for grounding devices in power installations, a DC 1–10 A instrument reading 1–1999 mΩ, unlike the 3–45 A AC Chroma 19572 bond tester described above. [4] [1]
Ask any supplier for the test current (AC or DC) and its range, resistance range and resolution, accuracy, lead set and compensation method, test timer and pass/fail limits, power supply, operating conditions and calibration certificate.
04
Chroma warns that at milliohm level the tester's own leads can cause errors, so the leads row is where to specify lead-resistance subtraction or a Kelvin setup with an extra sensing lead. [1]
| Part | Role | Fix in the order |
|---|---|---|
| Current source | Drive the test current. [1] [4] | AC or DC; current steps. |
| Voltage measurement | Read the drop across the bond. [1] | Range and resolution. |
| Test leads and clamps | Connect to earth points. [4] | Length; Kelvin sensing. |
| Display and limits | Show resistance; pass/fail. | Display; limit setting. |
| Timer | Hold the test current. [2] | Test duration. |
| Power supply | Mains or battery. [4] | Voltage. |
05
Filled values mix Chroma's 3–45 A AC bond tester with Wuhan UHV's DC 1–10 A grounding tester, so check which instrument a figure belongs to; rows without a citation have no published value.
| Field | What it means and published values | Ask the supplier for |
|---|---|---|
| Test current (A, AC or DC) | Bond test e.g. 25 A; 3–45 A AC; DC 1–10 A for grounding devices. [1] [4] | Current, AC or DC, steps. |
| Resistance range (mΩ) | e.g. 0.1–510 mΩ; 1–1999 mΩ. [1] [4] | Range. |
| Accuracy (of reading) | e.g. ±(0.5% + 2 digits). [4] | Accuracy at your range. |
| Voltage across the bond (V) | Voltage across the bond; GW Instek cites 4–12 V in bond tests. [2] | Source voltage limit. |
| Operating Temperature (°C) | e.g. −10 to 40 °C. [4] | Rated range. |
| Storage Temperature (°C) | Storage limits. | Range. |
| Relative Humidity (% RH) | e.g. ≤80% RH. [4] | Limit. |
| Ingress Protection | Enclosure rating. | IP code if used on site. |
| Power supply | AC 220 V mains for the UHV-810. [4] | Mains or battery. |
| Display resolution (mΩ) | e.g. 1 mΩ. [4] | Resolution. |
| Weight (kg) | e.g. 5 kg without accessories. [4] | Mass with leads. |
| Dimensions (W×H×D) (mm) | e.g. 300 × 270 × 200 mm. [4] | Size. |
06
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Test: [continuity or bond; product or installation] Standard: [standard; pass limit] Current: [value; AC or DC; duration] Range: [resistance range; resolution] Leads: [length; Kelvin sensing] Use: [production line or field; power; interfaces] Documents: [calibration certificate; manual]
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Lists the UHV-810 ground continuity tester (DC 1–10 A, 1–1999 mΩ) with other power test instruments.
Product scope checked 2026-10-11
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Chroma describes continuity as a low-current DC check that the ground connection is under 1 Ω, and ground bond as a high-current test — "one common method" applies 25 A — that measures the voltage drop to show the bond can carry the specified current. [1]
Chroma says to measure and subtract the lead resistance, or use a Kelvin setup with an extra lead that compensates automatically. [1]
Wuhan UHV's UHV-810 uses DC 1, 2, 5 or 10 A with a 1–1999 mΩ range and 1 mΩ resolution, citing DL/T 475-2006. [4]
Sources checked 2026-10-12. Chroma and GW Instek make electrical safety testers; the HSE is the UK safety regulator; Wuhan UHV is the supplier linked to this page.
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