Editorial Technical Reference

Automated Die Attach Machine

This page explains how Automated Die Attach Machine is classified within Electronic Component Manufacturing. Technical values and manufacturer relationships are research references; confirm the current specification and supplier evidence for each order.

Technical Definition & Core Assembly

Industrial machine for precisely placing and bonding semiconductor dies onto substrates

Representative product image. Confirm appearance and specifications with the manufacturer.

Product Specifications

Technical details and manufacturing context for Automated Die Attach Machine

Definition
An automated die attach machine is a precision industrial device used in electronic component manufacturing to accurately place semiconductor dies onto leadframes, substrates, or packages. It performs critical bonding operations using epoxy, solder, or conductive adhesives to create permanent electrical and mechanical connections. The machine ensures high placement accuracy and consistent bond quality for various die sizes and package types. Advanced models incorporate vision systems for alignment verification and process monitoring to maintain production yield. The machine typically features a robotic pick-and-place mechanism with precision motion control, capable of handling dies from wafer tape and placing them with high accuracy. It uses optical recognition for alignment and applies bonding methods such as thermal, ultrasonic, or pressure-based attachment. Key parameters include placement accuracy of ±0.05 mm (3σ), throughput of 3000–8000 UPH, bond force adjustable from 0.5 to 50 N, temperature control of ±2 °C, die size range from 0.2×0.2 mm² to 20×20 mm², vision resolution of 0.01 pixels, substrate size up to 300×300 mm, cycle time of 0.45–1.2 seconds per die, power supply of 220 V AC ±10%, 50/60 Hz (three-phase optional), air supply of 0.5–0.7 MPa clean dry air filtered to 5 μm, operating temperature of 15–35 °C, humidity range of 30–70% RH non-condensing, machine weight of 1200–1800 kg, and footprint of 1800×1500 mm (width × depth, excluding operator console). The machine is constructed with stainless steel, aluminum alloy, ceramic components, and polymer seals. It is designed for use in cleanroom environments and requires regular maintenance to ensure consistent performance. For specific model configurations, verify all values and standards with the legal manufacturer or supplier.
Working Principle
The machine uses a robotic pick-and-place mechanism with precision motion control. Dies are picked from wafer tape, aligned to target positions using optical recognition, and bonded using thermal, ultrasonic, or pressure-based methods. The process involves precise movement and force application to ensure accurate placement and reliable bonding.
Common Materials
Stainless Steel, Aluminum Alloy, Ceramic Components, Polymer Seals
Technical Parameters
ParameterTypical rangeNotes & selection driver
Placement AccuracyRequired±0.05 μm3σ positioning accuracy
ThroughputRequired3000–8000 UPHMaximum units per hour
Bond ForceRequired0.5–50 NAdjustable bonding force
Temperature ControlRequired±2 °CHeating stage temperature range
Die Size RangeRequired0.2×0.2 – 20×20 mm²Minimum to maximum die area
Vision Resolution0.01 pixelsCamera system resolution
Substrate SizeUp to 300×300 mmMaximum lead frame or substrate dimensions
Cycle Time0.45–1.2 sPer die, including vision and bonding
Power Supply220 V AC ±10%, 50/60 HzThree-phase optional
Air Supply0.5–0.7 MPaClean dry air, filtered to 5 μm
Operating Temperature15–35 °CFor specified accuracy
Humidity Range30–70 % RHNon-condensing
Machine Weight1200–1800 kgDepending on configuration
Footprint1800×1500 mmWidth × depth, excluding operator console

Ranges are indicative industry figures for RFQ preparation, not a supplier commitment. Confirm every value and standard with the legal manufacturer before ordering.

Components / BOM
  • Pickup Head
    Vacuum-based die extraction from wafer
    Material: Ceramic/Tungsten Carbide
  • Bonding Tool
    Applies force and heat for attachment
    Material: Hardened Steel
  • Vision Alignment System
    Optical recognition for precise positioning
    Material: Glass Lenses, CCD Sensors
  • Heating Stage
    Thermal management for bonding process
    Material: Aluminum with Heating Elements
  • Dispenser Unit Optional
    Applies adhesive or epoxy to substrate
    Material: Stainless Steel, PTFE
  • Precision Motion Stage
    Carries the pickup head between wafer and substrate at placement accuracy.

Industry Taxonomies & Aliases

Commonly used trade names and technical identifiers for Automated Die Attach Machine.

Industrial Ecosystem & Supply Chain Structure

Complementary Systems
Downstream Applications
Specialized Tooling

Application Fit & Sizing Matrix

Operational Limits
pressure: 0.1-10 N (bonding force range), 0.5-5 bar (vacuum/pressure system)
throughput: 5,000-30,000 UPH (units per hour)
temperature: 15-30°C (operating environment), 150-300°C (bonding temperature range)
substrate size: 50-300 mm (handling capability)
placement accuracy: ±1.5-5 μm (die placement accuracy)
Media Compatibility
✓ silicon semiconductor dies ✓ epoxy-based adhesives ✓ copper leadframes
Unsuitable: corrosive chemical environments (e.g., strong acids/bases)
Sizing Data Required
  • die size range (mm)
  • required throughput (UPH)
  • placement accuracy requirement (μm)

Reliability & Engineering Risk Analysis

Failure Mode & Root Cause
Misalignment of Die Pick-and-Place Head
Cause: Wear in linear guides or ball screws, thermal drift affecting calibration, or contamination on optical sensors.
Epoxy Dispenser Nozzle Clogging
Cause: Curing of residual epoxy due to improper cleaning cycles, particulate contamination in epoxy supply, or inconsistent viscosity control.
Maintenance Indicators
  • Audible grinding or squeaking from linear motion components during high-speed indexing.
  • Visual deviation in die placement accuracy or epoxy dot size/shape on production samples.
Engineering Tips
  • Implement predictive maintenance via vibration analysis on critical motion components and regular laser alignment checks.
  • Establish strict epoxy handling protocols, including filtered supply lines, scheduled nozzle purges, and environmental humidity control.

Indicative industry ranges for design and RFQ preparation. Confirm the exact figures and applicable standard with the manufacturer before specifying.

Compliance & Manufacturing Standards

Applicable Standards
CE Marking - Machinery Directive 2006/42/EC SEMI S2-0706 - Environmental, Health, and Safety Guideline for Semiconductor Manufacturing Equipment

Quoted from the published standard.

Manufacturing Precision
  • Die Placement Accuracy: +/- 0.005 mm
  • Bond Line Thickness Uniformity: +/- 0.001 mm
Quality Inspection
  • 3D Laser Scanning for Die Placement Verification
  • Shear Force Testing for Die Bond Integrity

Manufacturers of Automated Die Attach Machine

1 company lists this product among what they make. Company figures are quoted from each company's own website; every card states where the relationship came from.

UVLEDTEK
Shanghai, CN
Listed on the company's own website · profile compiled by CNFX from public sources

Manufacturer listings support early research and capability understanding. They are not certification, ranking, or transaction guarantees.

Technical documentation
Request current drawings, revision history, and a signed specification sheet.
Manufacturing capability
Verify equipment lists, process limits, capacity, and representative production evidence.
Inspection readiness
Confirm test methods, calibrated equipment, sampling plans, and traceable reports.
Supplier transparency
Check the legal entity, factory address, ownership, certifications, and direct contacts.

CNFX does not score or rank suppliers. Buyers must verify all claims and documents with the legal manufacturer before ordering.

Frequently Asked Questions

What is the placement accuracy of this die attach machine?

The placement accuracy is ±0.05 μm (3σ), as listed in the directory. However, this value is a reference range and must be confirmed for the specific model and application with the legal manufacturer or supplier.

What bonding methods does the machine support?

The machine supports bonding using epoxy, solder, or conductive adhesives. The actual method depends on the configuration and must be verified with the manufacturer.

What is the maximum substrate size it can handle?

The maximum substrate size is up to 300×300 mm, as per the directory. Confirm the exact capability for your intended substrate with the supplier.

What are the environmental requirements for operation?

The machine operates in temperatures of 15–35 °C and humidity of 30–70% RH non-condensing. It requires clean dry air at 0.5–0.7 MPa filtered to 5 μm. Always verify these requirements with the manufacturer.

Data Basis

Editorial classification, named public sources where available, and source-reviewed manufacturer records.

Preliminary Technical Classification
This page supports structured research, RFQ preparation, and supplier evaluation. It does not replace buyer-led supplier qualification, standards review, or technical approval.
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