INDUSTRY COMPONENT

Bushing/Bearing

Bushing/bearing is a precision mechanical component that reduces friction between moving parts in hinge assemblies by providing a smooth surface for rotation or sliding motion.

Component Specifications

Definition
A bushing (also called plain bearing or sleeve bearing) and bearing are mechanical components designed to constrain relative motion to only the desired motion and reduce friction between moving parts. In hinge assemblies, they specifically facilitate rotational movement between connected parts while minimizing wear, vibration, and energy loss. Bushings typically provide sliding contact surfaces, while bearings (such as ball or roller bearings) use rolling elements for even lower friction.
Working Principle
Bushings operate on the principle of sliding friction, where a lubricated surface allows one part to slide against another with minimal resistance. Bearings use rolling elements (balls, rollers) that rotate between inner and outer races, converting sliding friction into rolling friction which significantly reduces torque requirements and wear. Both create precise clearances that maintain alignment while accommodating thermal expansion and load variations.
Materials
Bronze alloys (SAE 660, C93200), sintered metals with oil impregnation, PTFE composites, stainless steel (AISI 440C), ceramic (silicon nitride), polymer (acetal, nylon), babbitt metal for high-load applications. Material selection depends on load capacity, speed, temperature, and corrosion resistance requirements.
Technical Parameters
  • Length 10-100 mm
  • Hardness 60-90 HRB
  • Clearance 0.02-0.1 mm
  • Speed Rating Up to 3000 rpm
  • Load Capacity 500-5000 N
  • Inner Diameter 5-50 mm
  • Outer Diameter 8-60 mm
  • Temperature Range -40°C to 200°C
Standards
ISO 4378, ISO 199, DIN 1494, DIN 1850, ANSI/ABMA 9, ANSI/ABMA 11

Industry Taxonomies & Aliases

Commonly used trade names and technical identifiers for Bushing/Bearing.

Parent Products

This component is used in the following industrial products

Engineering Analysis

Risks & Mitigation
  • Wear and tear leading to increased clearance
  • Lubrication failure causing overheating
  • Corrosion in harsh environments
  • Misalignment during installation
  • Fatigue failure under cyclic loading
  • Contamination from debris
FMEA Triads
Trigger: Insufficient lubrication
Failure: Increased friction, overheating, seizure
Mitigation: Implement scheduled lubrication program, use automatic lubricators, monitor temperature
Trigger: Misalignment during assembly
Failure: Uneven wear, premature failure, vibration
Mitigation: Use alignment tools during installation, implement quality checks, train assembly personnel
Trigger: Contamination ingress
Failure: Abrasive wear, surface damage, increased clearance
Mitigation: Install proper seals, maintain clean environment, implement protective covers

Industrial Ecosystem

Compatible With

Interchangeable Parts

Compliance & Inspection

Tolerance
ISO 286-2:2010 for dimensional tolerances, radial clearance per ISO 5753:1991, surface roughness Ra ≤ 0.8 μm
Test Method
ASTM D4172 for wear testing, ISO 4386 for compression testing, vibration analysis per ISO 10816, lubricant compatibility testing

Buyer Feedback

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Frequently Asked Questions

What is the difference between a bushing and a bearing in hinge applications?

Bushings provide sliding contact surfaces and are simpler/cheaper, suitable for low-speed applications. Bearings use rolling elements for lower friction and higher precision, ideal for high-speed or heavy-load hinge operations.

How often should hinge bushings/bearings be lubricated?

Lubrication intervals depend on operating conditions: light duty - annually, moderate duty - quarterly, heavy duty - monthly. Use manufacturer-recommended lubricants compatible with the material.

Can bushings and bearings be used interchangeably in hinge assemblies?

Not without redesign. Bushings require different housing designs and clearances than bearings. Substitution affects load capacity, friction characteristics, and maintenance requirements.

Can I contact factories directly?

Yes, each factory profile provides direct contact information.

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