INDUSTRY COMPONENT

Frame / Housing

Structural component providing support and protection for crimping head assembly mechanisms.

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Component Specifications

Definition
The Frame/Housing is a critical structural component in crimping head assemblies that serves as the primary support structure for all internal mechanisms including crimping dies, actuators, and alignment systems. It provides dimensional stability, protects sensitive components from environmental contaminants and mechanical damage, ensures precise alignment of moving parts, and facilitates mounting to larger machinery. This component must maintain rigidity under high cyclic loading while allowing access for maintenance and adjustment.
Working Principle
The frame/housing functions as a rigid structural foundation that maintains geometric relationships between all crimping head components. It absorbs and distributes operational forces (typically 5-50 kN in crimping applications), prevents deflection during crimping cycles, provides mounting points for actuators and tooling, and encloses the working area to contain debris and lubricants. Precision-machined surfaces ensure proper alignment of dies and guides.
Materials
Typically manufactured from high-strength aluminum alloys (e.g., 6061-T6, 7075-T6) for lightweight applications or ductile iron/steel (e.g., ASTM A536) for heavy-duty applications. Surface treatments include anodizing (aluminum) or powder coating (steel) for corrosion resistance. Critical bearing surfaces may have hardened steel inserts.
Technical Parameters
  • Flatness 0.02 mm/m on reference surfaces
  • Surface Finish Ra 1.6-3.2 μm on critical surfaces
  • Weight Capacity 50-500 kg
  • Maximum Deflection <0.05 mm under full load
  • Dimensional Tolerance ±0.1 mm on mounting features
  • Operating Temperature -20°C to 80°C
Standards
ISO 2768, DIN 7168, ISO 9013

Industry Taxonomies & Aliases

Commonly used trade names and technical identifiers for Frame / Housing.

machine frame housing assembly crimping head frame structural support component industrial housing equipment enclosure precision frame manufacturing component Frame / Housing Frame / Housing in Machinery and Equipment Manufacturing

Parent Products

This component is used in the following industrial products

Crimping Head Assembly

The core mechanical assembly in an automated wire harness crimping machine that performs the actual crimping operation on terminals and connectors.

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The primary electric motor that provides rotational power to drive the pellet mill's main shaft and compression mechanism.

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Blast Gates

Flow control devices installed in ductwork systems to regulate or shut off air/material flow.

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Engineering Analysis

Risks & Mitigation
  • Fatigue cracking under cyclic loading
  • Thermal expansion affecting alignment
  • Corrosion in harsh environments
  • Warpage from improper mounting
  • Resonance at certain operating frequencies
FMEA Triads
Trigger: Material fatigue from high-cycle operation
Failure: Crack propagation leading to catastrophic frame failure
Mitigation: Implement regular non-destructive testing (ultrasonic or dye penetrant), design with fatigue-resistant materials, include stress relief features
Trigger: Thermal gradients during operation
Failure: Dimensional changes affecting crimp quality
Mitigation: Use materials with low thermal expansion coefficients, incorporate thermal isolation, implement temperature compensation in control systems
Trigger: Improper mounting or installation
Failure: Frame distortion leading to misalignment
Mitigation: Provide detailed installation procedures, include alignment verification features, use precision mounting hardware with torque specifications

Industrial Ecosystem

Compatible With

Interchangeable Parts

Compliance & Inspection

Tolerance
Geometric tolerances per ISO 1101, dimensional tolerances per ISO 2768-m
Test Method
Dimensional verification using CMM, flatness testing with precision levels, load testing with strain gauges, fatigue testing with cyclic loading simulation

Buyer Feedback

★★★★☆ 4.8 / 5.0 (31 reviews)

"Reliable performance in harsh Machinery and Equipment Manufacturing environments. No issues with the Frame / Housing so far."

"Testing the Frame / Housing now; the technical reliability results are within 1% of the laboratory datasheet."

"Impressive build quality. Especially the technical reliability is very stable during long-term operation."

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Frequently Asked Questions

What are the critical tolerances for crimping head frames?

Critical tolerances include ±0.1 mm for mounting hole patterns, 0.02 mm/m flatness for reference surfaces, and angular alignment within 0.1 degrees for die mounting surfaces to ensure proper crimp quality.

How does frame material affect crimping performance?

Material selection impacts stiffness, weight, and thermal stability. Aluminum offers lightweight rigidity for high-speed applications, while steel provides superior durability for heavy-duty crimping with higher force requirements.

What maintenance is required for crimping head frames?

Regular inspection for cracks or deformation, cleaning of mounting surfaces, verification of alignment using precision levels, and checking fastener torque values every 500 operating hours or as specified by the manufacturer.

Can I contact factories directly?

Yes, each factory profile provides direct contact information.

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Frame & Support Structure Frame Body