INDUSTRY COMPONENT

Frame / Housing

Structural component providing support and protection for crimping head assembly mechanisms.

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Component Specifications

Definition
The Frame/Housing is a critical structural component in crimping head assemblies that serves as the primary support structure for all internal mechanisms including crimping dies, actuators, and alignment systems. It provides dimensional stability, protects sensitive components from environmental contaminants and mechanical damage, ensures precise alignment of moving parts, and facilitates mounting to larger machinery. This component must maintain rigidity under high cyclic loading while allowing access for maintenance and adjustment.
Working Principle
The frame/housing functions as a rigid structural foundation that maintains geometric relationships between all crimping head components. It absorbs and distributes operational forces (typically 5-50 kN in crimping applications), prevents deflection during crimping cycles, provides mounting points for actuators and tooling, and encloses the working area to contain debris and lubricants. Precision-machined surfaces ensure proper alignment of dies and guides.
Materials
Typically manufactured from high-strength aluminum alloys (e.g., 6061-T6, 7075-T6) for lightweight applications or ductile iron/steel (e.g., ASTM A536) for heavy-duty applications. Surface treatments include anodizing (aluminum) or powder coating (steel) for corrosion resistance. Critical bearing surfaces may have hardened steel inserts.
Technical Parameters
ParameterTypical rangeNotes & selection driver
Flatness0.02 mm/m on reference surfaces
Surface FinishRa 1.6-3.2 μm on critical surfaces
Weight Capacity50-500 kg
Maximum Deflection<0.05 mm under full load
Dimensional Tolerance±0.1 mm on mounting features
Operating Temperature-20°C to 80°C

Ranges are indicative industry figures for RFQ preparation, not a supplier commitment. Confirm every value and standard with the legal manufacturer before ordering.

Standards
ISO 2768, DIN 7168, ISO 9013

Parent Products

This component is used in the following industrial products

Crimping Head Assembly

The core mechanical assembly in an automated wire harness crimping machine that performs the actual crimping operation on terminals and connectors.

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Main Drive Motor

The primary electric motor that provides rotational power to drive the pellet mill's main shaft and compression mechanism.

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HEPA/ULPA Filter Module

A modular filtration unit containing HEPA or ULPA filters that provides sterile air supply and containment within aseptic barrier systems.

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Engineering Analysis

Risks & Mitigation
  • Fatigue cracking under cyclic loading
  • Thermal expansion affecting alignment
  • Corrosion in harsh environments
  • Warpage from improper mounting
  • Resonance at certain operating frequencies
FMEA Triads
Trigger: Material fatigue from high-cycle operation
Failure: Crack propagation leading to catastrophic frame failure
Mitigation: Implement regular non-destructive testing (ultrasonic or dye penetrant), design with fatigue-resistant materials, include stress relief features
Trigger: Thermal gradients during operation
Failure: Dimensional changes affecting crimp quality
Mitigation: Use materials with low thermal expansion coefficients, incorporate thermal isolation, implement temperature compensation in control systems
Trigger: Improper mounting or installation
Failure: Frame distortion leading to misalignment
Mitigation: Provide detailed installation procedures, include alignment verification features, use precision mounting hardware with torque specifications

Industrial Ecosystem

Compatible With

Typical Suppliers & Equivalents

Compliance & Inspection

Tolerance
Geometric tolerances per ISO 1101, dimensional tolerances per ISO 2768-m
Test Method
Dimensional verification using CMM, flatness testing with precision levels, load testing with strain gauges, fatigue testing with cyclic loading simulation

Procurement Evaluation Criteria

A practical evidence checklist for RFQ preparation and supplier evaluation.

Technical documentation
Request current drawings, revision history, and a signed specification sheet.
Manufacturing capability
Verify equipment lists, process limits, capacity, and representative production evidence.
Inspection readiness
Confirm test methods, calibrated equipment, sampling plans, and traceable reports.
Supplier transparency
Check the legal entity, factory address, ownership, certifications, and direct contacts.

Compare the published product scope and source details, then include your specifications and quantity in an enquiry.

Manufacturers of Frame / Housing

Manufacturer profiles associated with Frame / Housing.

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Compiled and source-reviewed by the CNFX editorial team. Each manufacturer above links to the page on that company's own website where the product is listed, with the date we checked it. How we source and review

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Frequently Asked Questions

What are the critical tolerances for crimping head frames?

Critical tolerances include ±0.1 mm for mounting hole patterns, 0.02 mm/m flatness for reference surfaces, and angular alignment within 0.1 degrees for die mounting surfaces to ensure proper crimp quality.

How does frame material affect crimping performance?

Material selection impacts stiffness, weight, and thermal stability. Aluminum offers lightweight rigidity for high-speed applications, while steel provides superior durability for heavy-duty crimping with higher force requirements.

What maintenance is required for crimping head frames?

Regular inspection for cracks or deformation, cleaning of mounting surfaces, verification of alignment using precision levels, and checking fastener torque values every 500 operating hours or as specified by the manufacturer.

Data Basis

Editorial classification, named public sources where available, and source-reviewed manufacturer records. See the editorial policy.

Preliminary Technical Classification
This page supports structured research, RFQ preparation, and supplier evaluation. It does not replace buyer-led supplier qualification, standards review, or technical approval.

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