INDUSTRY COMPONENT

Frame Structure

Frame Structure is the rigid skeletal framework that provides structural support, alignment, and mounting points for all components in a conveyor module.

Component Specifications

Definition
The Frame Structure is the primary load-bearing component of a conveyor module, engineered to withstand static and dynamic loads from transported materials, drive mechanisms, and operational forces. It ensures dimensional stability, proper component alignment, and safe integration with other modules or plant infrastructure. Typically constructed from standardized steel profiles, it features precisely positioned mounting holes, leveling adjustments, and interfaces for rollers, drives, guards, and sensors.
Working Principle
The Frame Structure operates on principles of structural mechanics, distributing operational loads (weight, tension, impact) through its rigid geometry to prevent deformation, misalignment, or failure. It provides a stable reference plane for conveyor belt tracking and component positioning, ensuring consistent material flow and system longevity.
Materials
Hot-rolled structural steel (S235JR, S355JR per EN 10025), powder-coated or galvanized for corrosion resistance. Aluminum alloys (6061-T6) used for lightweight applications. Material thickness: 3-10 mm for profiles.
Technical Parameters
  • Load Capacity 500-5000 kg/m
  • Surface Finish RAL 9005 (black) powder coating, 60-80 μm thickness
  • Standard Lengths 3m, 6m, 12m modular sections
  • Flatness Tolerance ±1.5 mm/m
  • Profile Dimensions 80x80mm to 200x200mm square/rectangular tubing
Standards
ISO 5048, DIN 15207, ISO 340, DIN 22101

Industry Taxonomies & Aliases

Commonly used trade names and technical identifiers for Frame Structure.

Parent Products

This component is used in the following industrial products

Engineering Analysis

Risks & Mitigation
  • Structural fatigue from cyclic loading
  • Corrosion in humid/chemical environments
  • Misalignment causing belt tracking issues
  • Inadequate grounding leading to electrostatic hazards
FMEA Triads
Trigger: Insufficient cross-bracing or undersized profiles
Failure: Frame deflection exceeding tolerance, causing misalignment and accelerated component wear
Mitigation: Implement finite element analysis (FEA) during design, use thicker wall profiles, add diagonal bracing, specify higher-grade steel
Trigger: Improper surface treatment for operating environment
Failure: Corrosion weakening structural integrity, leading to catastrophic failure
Mitigation: Specify hot-dip galvanizing (ISO 1461) for harsh environments, implement regular inspection protocols, use stainless steel components in critical areas

Industrial Ecosystem

Compatible With

Interchangeable Parts

Compliance & Inspection

Tolerance
Dimensional tolerance ±1 mm for mounting hole positions, flatness ±1.5 mm/m, squareness ±0.5°
Test Method
Static load test at 150% rated capacity (ISO 5048), vibration testing per ISO 10816, corrosion resistance per ISO 9227 salt spray test

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Frequently Asked Questions

What are the main design considerations for conveyor frame structures?

Key considerations include load capacity calculations (static and dynamic), vibration damping, corrosion protection, modularity for expansion, accessibility for maintenance, and compliance with safety standards for guarding and grounding.

How are conveyor frames typically connected to other modules?

Frames use standardized flange connections with precision-drilled bolt patterns (M12-M20 bolts), alignment pins, and adjustable feet for leveling. Some systems use quick-connect couplings for rapid assembly.

Can I contact factories directly?

Yes, each factory profile provides direct contact information.

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