Editorial Technical Reference

Air Manifold/Nozzle

This page explains how Air Manifold/Nozzle is classified within Machinery and Equipment Manufacturing. Technical values and manufacturer relationships are research references; confirm the current specification and supplier evidence for each order.

Technical Definition & Core Assembly

A component of a flux applicator that distributes and directs compressed air for flux application processes.

Representative product image. Confirm appearance and specifications with the manufacturer.

Product Specifications

Technical details and manufacturing context for Air Manifold/Nozzle

Definition
The air manifold/nozzle is a critical component within flux applicator systems used in soldering and electronics manufacturing. It serves as the interface between the compressed air supply and the flux application point, ensuring precise distribution and direction of air flow to control flux deposition on circuit boards or other substrates. This component typically consists of a manifold body that splits the air supply into multiple channels and nozzle outlets that shape and direct the air stream. The manifold is designed to operate within a specified pressure range, with a flow rate per nozzle of 50–200 L/min. The number of outlets can be customized from 2 to 8, depending on the application requirements. Thread sizes follow ISO 228-1 (G1/8–G1/2) for standard connections. Materials commonly used include 6061-T6 aluminum alloy, 304 stainless steel, and engineering plastics, with surface treatments such as anodizing for aluminum and passivation for stainless steel to enhance wear and corrosion resistance. Seals are typically made of NBR (nitrile) rubber, which is oil and fuel resistant, and the operating temperature range is -20 to +80°C. Machining tolerances are maintained to ±0.05 mm (ISO 2768-m) to ensure proper sealing and alignment. The weight of the component varies from 0.2 to 1.5 kg depending on size and material. These specifications are reference values; actual values must be confirmed with the manufacturer for the specific model and application. The component is used in flux applicator systems where precise air flow control is essential for consistent flux deposition. It is not a standalone product but a part of a larger system, and its performance depends on proper integration with the air supply and flux delivery mechanisms.
Working Principle
Compressed air enters the manifold through an inlet port and is distributed through internal channels to multiple nozzle outlets. The nozzles shape and accelerate the air flow, creating a controlled stream that carries flux particles or directs flux spray onto target surfaces. Pressure regulation and flow control mechanisms ensure consistent application across all nozzles. The flow rate per nozzle is 50–200 L/min. The number of outlets can be customized from 2 to 8. Proper sealing and alignment are critical, with machining tolerances of ±0.05 mm. The component operates within a temperature range of -20 to +80°C, and seals are made of NBR to withstand oil and fuel exposure. The design ensures that air is distributed evenly, and the nozzles shape the flow to achieve the desired spray pattern. The manifold body is typically made of aluminum or stainless steel, with surface treatments to enhance durability. The working principle relies on the precise control of air pressure and flow to ensure consistent flux application, which is essential for soldering quality in electronics manufacturing.
Common Materials
Stainless steel, Aluminum alloy, Engineering plastics
Technical Parameters
ParameterTypical rangeNotes & selection driver
Air Flow Rate50–200 L/minFlow rate per nozzle at operating pressure
Number of Outlets2–8 pcsCustomizable per application
Thread SizeG1/8–G1/2 inchBSPP threads standardISO 228-1
Material6061-T6 Aluminum / 304 Stainless SteelAluminum for lightweight, SS for corrosion resistanceASTM B221 / ASTM A276
Surface TreatmentAnodizing (Al) / Passivation (SS)Improves wear and corrosion resistanceMIL-A-8625 / ASTM A967
Operating Temperature-20–+80 °CSeals degrade above 80°C
Seal MaterialNBR (Nitrile)Oil and fuel resistantASTM D2000
Precision (Machining Tolerance)±0.05 mmEnsures proper sealing and alignmentISO 2768-m
Weight0.2–1.5 kgDepends on size and material

Ranges are indicative industry figures for RFQ preparation, not a supplier commitment. Confirm every value and standard with the legal manufacturer before ordering.

Components / BOM
  • Manifold body
    Distributes compressed air from inlet to multiple nozzle channels
    Material: Aluminum alloy or stainless steel
  • Nozzle tips Part
    Shape and direct air flow for precise flux application
    Material: Stainless steel or ceramic
  • Mounting bracket Part
    Secures the manifold/nozzle assembly to the flux applicator
    Material: Steel or aluminum
  • Seals and gaskets Part
    Prevent air leaks at connection points
    Material: Silicone or rubber
  • Flow Control Mechanisms
    Keep the air flow consistent across all nozzle outlets.

Industry Taxonomies & Aliases

Commonly used trade names and technical identifiers for Air Manifold/Nozzle.

Applied To / Applications

This component is essential for the following industrial systems and equipment:

Industrial Ecosystem & Supply Chain Structure

Complementary Systems
Downstream Applications
Specialized Tooling

Application Fit & Sizing Matrix

Operational Limits
pressure: 0 to 150 psi (10 bar)
flow rate: Up to 50 SCFM
temperature: -20°C to 120°C
Media Compatibility
✓ Flux slurries (water-based) ✓ Compressed air (oil-free) ✓ Nitrogen gas
Unsuitable: Corrosive chemical environments (e.g., strong acids, chlorides)
Sizing Data Required
  • Required air flow rate (SCFM)
  • Number of nozzles/output ports needed
  • Operating pressure range (psi/bar)

Reliability & Engineering Risk Analysis

Failure Mode & Root Cause
Abrasive erosion
Cause: Prolonged exposure to particulate-laden air flow causing material degradation at high-velocity contact points
Fatigue cracking
Cause: Cyclic pressure fluctuations and thermal stress leading to crack initiation at stress concentration points
Maintenance Indicators
  • Audible hissing or whistling indicating air leakage at joints or seals
  • Visible surface pitting, scoring, or discoloration on nozzle interior or manifold connections
Engineering Tips
  • Implement regular inline filtration to remove particulates and moisture from compressed air supply
  • Establish preventive maintenance schedule for torque verification on fasteners and seal inspections to maintain structural integrity

Indicative industry ranges for design and RFQ preparation. Confirm the exact figures and applicable standard with the manufacturer before specifying.

Compliance & Manufacturing Standards

Applicable Standards
ISO 4414: Pneumatic fluid power - General rules and safety requirements for systems and their components ANSI/ASME B31.3: Process Piping DIN 24340: Hydraulic fluid power - Manifolds - Mounting surfaces

Quoted from the published standard.

Manufacturing Precision
  • Bore diameter: +/-0.025mm
  • Port flatness: 0.05mm per 100mm
Quality Inspection
  • Pressure decay leak test
  • Dimensional verification via CMM

Manufacturers of Air Manifold/Nozzle

1 company lists this product among what they make. Company figures are quoted from each company's own website; every card states where the relationship came from.

Hydrorelax Bathroom industry manufacturer
Zhejiang, CN
Listed on the company's own website · profile compiled by CNFX from public sources

Manufacturer listings support early research and capability understanding. They are not certification, ranking, or transaction guarantees.

Technical documentation
Request current drawings, revision history, and a signed specification sheet.
Manufacturing capability
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Inspection readiness
Confirm test methods, calibrated equipment, sampling plans, and traceable reports.
Supplier transparency
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Frequently Asked Questions

What materials are available for the manifold body?

The manifold body can be made of 6061-T6 aluminum alloy, 304 stainless steel, or engineering plastics. The choice depends on the application requirements, such as weight, corrosion resistance, and cost. Surface treatments like anodizing or passivation may be applied.

How many outlets can the manifold have?

The number of outlets is customizable from 2 to 8, depending on the application. The exact number should be specified based on the flux applicator design and the required coverage area.

What is the operating temperature range?

The reference operating temperature range is -20 to +80°C. Seals are made of NBR (nitrile) rubber, which is oil and fuel resistant, but they degrade above 80°C. Verify the temperature limits with the manufacturer for your specific environment.

Data Basis

Editorial classification, named public sources where available, and source-reviewed manufacturer records.

Preliminary Technical Classification
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