Editorial Technical Reference

Lance Gripper / Clamp

This page explains how Lance Gripper / Clamp is classified within Machinery and Equipment Manufacturing. Technical values and manufacturer relationships are research references; confirm the current specification and supplier evidence for each order.

Technical Definition & Core Assembly

A mechanical clamping device designed to securely hold and position the lance within a manipulator system.

Representative product image. Confirm appearance and specifications with the manufacturer.

Product Specifications

Technical details and manufacturing context for Lance Gripper / Clamp

Definition
The Lance Gripper/Clamp is a critical component of the Lance Manipulator system that provides secure mechanical gripping and precise positioning of the lance during industrial operations. It ensures stable attachment and controlled movement of the lance for accurate insertion, retraction, and manipulation in various manufacturing processes. The device is engineered for use in machinery and equipment manufacturing, where it serves as a part-level component. It operates through mechanical actuation, typically pneumatic, hydraulic, or electric, to apply controlled clamping force on the lance. The gripper features adjustable jaws or collets that conform to the lance diameter, with locking mechanisms that maintain a secure grip during operation while allowing for quick release when needed. The clamping range is 10–50 mm, and the operating pressure is 1.0–1.6 MPa. The clamping force ranges from 500 to 1500 N, and positioning accuracy is ±0.05 mm. The device operates in a non-condensing environment with a temperature range of -20 to 80 °C. It has an IP rating of IP54–IP65 (IEC 60529), indicating protection against dust and water jets. The body is made of aluminum alloy 6061-T6 (ASTM B221) with hardened steel jaws, and the weight varies from 2.5 to 4.0 kg depending on clamping range and options. The mounting interface is ISO 9409-1-50-4-M6 (ISO 9409-1), a standard robot flange interface. Air consumption at 0.6 MPa supply pressure is 0.5–1.2 L/min. Materials on file include high-strength alloy steel, hardened tool steel, and corrosion-resistant coatings. These specifications are reference ranges and must be confirmed for the actual model and application with the legal manufacturer or supplier.
Working Principle
The gripper/clamp operates through mechanical actuation (typically pneumatic, hydraulic, or electric) to apply controlled clamping force on the lance. It features adjustable jaws or collets that conform to the lance diameter, with locking mechanisms that maintain secure grip during operation while allowing for quick release when needed. The clamping force is generated by the actuation system and is adjustable within the specified range. The device ensures precise positioning by maintaining a repeatable grip, with a positioning accuracy of ±0.05 mm. The operating pressure range is 1.0–1.6 MPa. The device is designed for non-condensing environments and operates within -20 to 80 °C. The IP rating indicates protection against dust and water jets, making it suitable for industrial environments.
Common Materials
High-strength alloy steel, Hardened tool steel, Corrosion-resistant coatings
Technical Parameters
ParameterTypical rangeNotes & selection driver
Clamping Range10–50 mmDiameter range of lance that can be securely held
Clamping Force500–1500 NForce applied to the lance at rated pressure
Positioning Accuracy±0.05 mmRepeatability of lance positioning
Operating Temperature-20–80 °CNon-condensing environment
IP RatingIP54–IP65Protection against dust and water jetsIEC 60529
Material6061-T6Aluminum alloy body with hardened steel jawsASTM B221
Weight2.5–4.0 kgDepends on clamping range and options
Mounting InterfaceISO 9409-1-50-4-M6Standard robot flange interfaceISO 9409-1
Air Consumption0.5–1.2 L/minAt 0.6 MPa supply pressure

Ranges are indicative industry figures for RFQ preparation, not a supplier commitment. Confirm every value and standard with the legal manufacturer before ordering.

Components / BOM
  • Clamping Jaws
    Direct contact surfaces that grip the lance, often with replaceable inserts for different lance diameters
    Material: Hardened tool steel
  • Actuation Mechanism
    Provides the mechanical force to open and close the clamping jaws
    Material: Alloy steel components
  • Mounting Bracket Part
    Interface for attaching the gripper to the manipulator arm
    Material: Structural steel
  • Position Sensor
    Detects open/closed status and provides feedback to the control system
    Material: Electronic components with protective housing
  • Locking Mechanism
    Holds the jaws closed under load and releases them on command.
  • Collet Optional
    Wraps the lance over its full circumference instead of gripping it with jaws, on collet-type versions.

Industry Taxonomies & Aliases

Commonly used trade names and technical identifiers for Lance Gripper / Clamp.

Applied To / Applications

This component is essential for the following industrial systems and equipment:

Industrial Ecosystem & Supply Chain Structure

Complementary Systems
Downstream Applications
Specialized Tooling

Application Fit & Sizing Matrix

Operational Limits
pressure: 0 to 10 bar
other spec: Max slurry concentration: 40% solids by weight
temperature: -20°C to +80°C
Media Compatibility
✓ Molten metals (e.g., aluminum, copper) ✓ High-temperature gases (e.g., furnace atmospheres) ✓ Abrasive slurries (e.g., mining tailings)
Unsuitable: Highly corrosive chemical environments (e.g., concentrated acids, chlorides)
Sizing Data Required
  • Lance diameter range (mm)
  • Required clamping force (N)
  • Manipulator interface specifications (mounting type, dimensions)

Reliability & Engineering Risk Analysis

Failure Mode & Root Cause
Seal degradation
Cause: Exposure to incompatible fluids, high temperatures, or particulate contamination leading to hardening, cracking, or swelling of elastomeric seals, resulting in fluid leaks and loss of clamping pressure.
Cylinder scoring or galling
Cause: Misalignment during installation, inadequate lubrication, or ingress of abrasive contaminants causing wear on the piston rod or cylinder bore, leading to erratic movement, sticking, or complete seizure.
Maintenance Indicators
  • Audible hissing or squealing during operation indicating an air or hydraulic leak from seals or fittings.
  • Visible fluid leakage (oil or hydraulic fluid) around the cylinder body, rod, or hose connections.
Engineering Tips
  • Implement a routine lubrication schedule using manufacturer-recommended lubricants compatible with the operating environment and fluid media to reduce internal friction and wear.
  • Install inline filters in the pneumatic/hydraulic supply lines and ensure proper filtration (typically 5-40 micron) to prevent contaminant ingress, which is a primary cause of seal and cylinder damage.

Indicative industry ranges for design and RFQ preparation. Confirm the exact figures and applicable standard with the manufacturer before specifying.

Compliance & Manufacturing Standards

Applicable Standards
ANSI B30.20 Below-the-Hook Lifting Devices DIN 580 Lifting Hooks and Shackles

Quoted from the published standard.

Manufacturing Precision
  • Bore Diameter: +/-0.05mm
  • Parallelism of Gripping Faces: 0.1mm
Quality Inspection
  • Magnetic Particle Inspection for Surface Cracks
  • Load Testing to 150% Rated Capacity

Manufacturers of Lance Gripper / Clamp

Manufacturer profiles associated with Lance Gripper / Clamp.

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Frequently Asked Questions

What is the clamping range of the Lance Gripper/Clamp?

The clamping range is 10–50 mm, meaning it can securely hold lances with diameters within that range. This is a reference range; confirm the exact range for your specific model with the manufacturer.

What is the operating pressure requirement?

The operating pressure is 1.0–1.6 MPa. The device may not function properly. Always verify the pressure requirements for your application.

What is the positioning accuracy?

The positioning accuracy is ±0.05 mm, indicating the repeatability of lance positioning. This is a reference value; actual performance may vary with installation and maintenance.

What is the mounting interface?

The mounting interface is ISO 9409-1-50-4-M6, a standard robot flange interface. This allows for integration with robotic systems. Confirm compatibility with your robot arm.

Data Basis

Editorial classification, named public sources where available, and source-reviewed manufacturer records.

Preliminary Technical Classification
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