Editorial Technical Reference

Magnet Array

This page explains how Magnet Array is classified within Machinery and Equipment Manufacturing. Technical values and manufacturer relationships are research references; confirm the current specification and supplier evidence for each order.

Technical Definition & Core Assembly

A precisely arranged assembly of permanent magnets designed to generate controlled magnetic fields for motion applications.

Product Specifications

Technical details and manufacturing context for Magnet Array

Definition
A magnet array is a critical component within Mover/Forcer systems, consisting of multiple permanent magnets arranged in a specific geometric pattern (e.g., Halbach array). Its primary role is to create a strong, spatially varying magnetic field that interacts with the electromagnetic coils in the stator to produce precise linear or rotational forces, enabling controlled motion in industrial automation, precision positioning, and material handling equipment. The array is typically constructed from high-performance magnet materials such as Neodymium Iron Boron (NdFeB), Samarium Cobalt (SmCo), or Ferrite, selected based on application requirements for magnetic strength, temperature stability, and cost. Key parameters include magnet material grade (e.g., N42SH for high-temperature stability), number of poles (8–32), physical dimensions (length 50–300 mm, width 20–100 mm, height 5–30 mm), surface magnetic field (0.5–1.2 T), magnetic flux density (1.2–1.4 T), operating temperature range (-40 to 150°C), tolerance (±0.05 mm on critical dimensions, per ISO 2768-m), weight (0.5–5 kg), coercivity (≥875 kA/m for N42SH), and maximum energy product (318–342 kJ/m³ for N42SH). These values are reference ranges and must be verified with the manufacturer for specific models. The magnet array is a component, not a standalone product, and its performance is highly dependent on integration with the stator and control system. When selecting a magnet array, engineers must consider the required force profile, motion smoothness, thermal environment, and mechanical constraints. Verification of model-specific specifications and compliance with applicable standards should be conducted with the legal manufacturer or supplier.
Working Principle
The magnet array operates by establishing a periodic magnetic field. When current flows through the electromagnetic coils of the stator, the interaction between the coil's magnetic field and the permanent magnet's field generates a Lorentz force. The specific arrangement of the magnets (polarity, spacing, orientation) shapes the magnetic field to optimize force density, reduce cogging, and improve motion smoothness and efficiency in the Mover/Forcer assembly.
Common Materials
Neodymium Iron Boron (NdFeB), Samarium Cobalt (SmCo), Ferrite
Technical Parameters
ParameterTypical rangeNotes & selection driver
Magnet MaterialN42SHGrade N42SH for high temperature stability
Number of Poles8–32Determines resolution and torque
Magnet Length50–300 mmCustom lengths available
Magnet Width20–100 mmAffects footprint
Magnet Height5–30 mmInfluences magnetic field strength
Surface Magnetic Field0.5–1.2 TPeak field at pole center
Magnetic Flux Density1.2–1.4 TRemanence of magnet material
Operating Temperature-40–150 °CAbove 150°C demagnetization risk
Tolerance±0.05 mmOn critical dimensionsISO 2768-m
Weight0.5–5 kgDepends on size and material
Coercivity≥ 875 kA/mIntrinsic coercivity for N42SH
Max Energy Product318–342 kJ/m³For N42SH grade

Ranges are indicative industry figures for RFQ preparation, not a supplier commitment. Confirm every value and standard with the legal manufacturer before ordering.

Components / BOM
  • Permanent Magnet Block Part
    Individual magnet unit that provides the magnetic field source; typically rectangular or arc-shaped.
    Material: Rare-earth magnet (e.g., NdFeB)
  • Mounting Plate/Backing Part
    Structural base to which individual magnets are securely attached, ensuring precise alignment and mechanical integrity.
    Material: Mild steel or aluminum
  • Adhesive/Epoxy Part
    Bonds magnets to the mounting plate, providing mechanical fixation and sometimes thermal conduction.
    Material: High-strength epoxy resin
  • Protective Coating Part
    Thin layer (e.g., nickel, epoxy) applied to magnet surfaces to prevent corrosion and physical damage.
    Material: Nickel plating or epoxy coating

Application & selection

Application Fit & Sizing Matrix

Operational Limits
pressure: Atmospheric to 10 bar
other spec: Max magnetic field strength: 1.2 Tesla, Vibration tolerance: 5g RMS
temperature: -40°C to 150°C
Media Compatibility
✓ Non-ferrous fluids (water, oils) ✓ Clean dry air/gas streams ✓ Non-abrasive polymer slurries
Unsuitable: Corrosive chemical environments (acids, strong bases)
Sizing Data Required
  • Required magnetic field strength (Tesla)
  • Gap distance between magnet arrays (mm)
  • Motion speed/acceleration requirements (m/s, m/s²)

Risk, maintenance & compliance

Reliability & Engineering Risk Analysis

Failure Mode & Root Cause
Demagnetization
Cause: Exposure to temperatures exceeding the magnet's Curie point, mechanical shock/vibration, or strong opposing magnetic fields causing loss of magnetic strength.
Corrosion and mechanical degradation
Cause: Environmental exposure to moisture, chemicals, or abrasive particles leading to surface corrosion, coating failure, or physical damage to the magnet array structure.
Maintenance Indicators
  • Audible rattling or grinding noises indicating loose or detached magnets within the array housing
  • Visible discoloration, rust spots, or flaking on the magnet surfaces or protective coatings
Engineering Tips
  • Implement strict temperature monitoring and control to prevent thermal excursions beyond the magnet material's specified operating range
  • Establish regular cleaning and inspection protocols using non-magnetic tools to remove debris and check for coating integrity without affecting magnetic properties

Indicative industry ranges for design and RFQ preparation. Confirm the exact figures and applicable standard with the manufacturer before specifying.

Compliance & Manufacturing Standards

Applicable Standards
ASTM A977/A977M - Standard Specification for Permanent Magnet Assemblies CE Marking - EU Directive 2014/35/EU (Low Voltage Directive)

Quoted from the published standard.

Manufacturing Precision
  • Magnetic Field Strength: +/-5% of specified value
  • Dimensional Tolerance: +/-0.05mm on critical surfaces
Quality Inspection
  • Gauss Meter Testing - Magnetic field measurement and uniformity verification
  • Dimensional Inspection - Coordinate Measuring Machine (CMM) for geometric accuracy
Technical documentation
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Manufacturing capability
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Inspection readiness
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Supplier transparency
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Frequently Asked Questions

What is a magnet array used for?

A magnet array is used in Mover/Forcer systems to generate a controlled magnetic field that interacts with stator coils to produce precise linear or rotational motion. It is a key component in industrial automation, precision positioning, and material handling equipment.

What materials are commonly used for magnet arrays?

Common materials include Neodymium Iron Boron (NdFeB), Samarium Cobalt (SmCo), and Ferrite. The choice depends on required magnetic strength, temperature stability, and cost. For example, NdFeB grade N42SH offers high temperature stability.

What parameters should be considered when selecting a magnet array?

Key parameters include magnet material grade, number of poles, dimensions (length, width, height), surface magnetic field, magnetic flux density, operating temperature range, tolerance, weight, coercivity, and maximum energy product. These values must be verified with the manufacturer for the specific application.

How does the arrangement of magnets affect performance?

The arrangement, such as polarity, spacing, and orientation, shapes the magnetic field to optimize force density, reduce cogging, and improve motion smoothness and efficiency. A Halbach array is one example of a specific geometric pattern that enhances field strength on one side.

Related equipment

Applied To / Applications

This component is essential for the following industrial systems and equipment:

Data Basis

Editorial classification, named public sources where available, and source-reviewed manufacturer records.

Preliminary Technical Classification
This page supports structured research, RFQ preparation, and supplier evaluation. It does not replace buyer-led supplier qualification, standards review, or technical approval.

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