Positioning Scale for Sliding Carriages | Precision Measurement Component

Product Specifications

Technical details and manufacturing context for Positioning Scale

Definition

The positioning scale is a critical component of sliding carriage systems that enables precise measurement and control of linear movement. It typically consists of a graduated scale with high-resolution markings that work in conjunction with a reading head to detect position. Within sliding carriage assemblies, it provides real-time feedback on carriage position, allowing for accurate positioning, repeatability, and automated control in industrial applications. The scale is available in various materials, including stainless steel, aluminum alloy, glass (for optical scales), and ceramic, to suit different environmental and performance requirements. Key parameters include measuring range from 100 to 3000 mm, resolution from 0.001 to 0.01 mm, accuracy grade per ISO 230-2 ranging from ±0.01 to ±0.05 mm/m, repeatability from ±0.005 to ±0.02 mm, maximum sliding speed from 1 to 5 m/s, operating temperature from -10 to 60 °C, ingress protection from IP54 to IP67, supply voltage from 5 to 24 V DC, output signal types TTL/HTL/SSI, scale material options, and weight from 0.5 to 5 kg/m. These values are reference ranges and must be confirmed for the specific model and application with the legal manufacturer or supplier. The positioning scale is designed for integration into sliding carriage systems, providing essential feedback for closed-loop control. It is not a standalone product but a component that requires proper installation, alignment, and calibration. The scale's performance is influenced by factors such as mounting surface flatness, thermal expansion, and contamination. Regular inspection and cleaning are necessary to maintain accuracy. Failure to operate within specified temperature or speed limits may degrade performance. The scale is not a safety device; it is for positioning feedback only. Always verify model-specific values and standards with the legal manufacturer or supplier before procurement or use.

Working Principle

The positioning scale operates by using optical, magnetic, or inductive sensing technologies to detect precise position along a graduated scale. As the sliding carriage moves, a reading head scans the scale markings and converts the detected position into electrical signals that are processed by a controller to determine exact carriage location and enable closed-loop positioning control. The scale's markings are read by the head, which may use light interference (optical), magnetic field variation (magnetic), or eddy current (inductive) to generate signals. These signals are then transmitted to a controller, which interprets them to provide real-time position feedback. The resolution and accuracy depend on the scale's graduation pitch and the sensing technology. The scale must be properly aligned and maintained to ensure reliable operation. Environmental factors such as temperature, humidity, and contamination can affect performance, so appropriate ingress protection and material selection are important. The output signal type (TTL, HTL, or SSI) must match the controller's input requirements.

Common Materials

Stainless steel, Aluminum alloy, Glass (for optical scales), Ceramic

Technical Parameters

Parameter	Typical range	Notes & selection driver
Measuring Range	100–3000 mm	Custom lengths available
Resolution	0.001–0.01 mm	Higher resolution for precision applications
Accuracy Grade	±0.01–±0.05 mm/m	Grade depends on length and applicationISO 230-2
Repeatability	±0.005–±0.02 mm	For positioning feedback
Maximum Sliding Speed	1–5 m/s	Higher speeds may reduce accuracy
Operating Temperature	-10–60 °C	Outside range affects accuracy
Ingress Protection	IP54–IP67	Higher IP for harsh environmentsIEC 60529
Supply Voltage	5–24 V DC	Depending on output type
Output Signal	TTL/HTL/SSI	Select based on controller
Scale Material	Stainless steel / Aluminum	Stainless for corrosion resistance
Weight	0.5–5 kg/m	Depends on length and material

Ranges are indicative industry figures for RFQ preparation, not a supplier commitment. Confirm every value and standard with the legal manufacturer before ordering.

Components / BOM

Scale Body Part
Provides the graduated measurement surface with precise markings

Material: Stainless steel or glass
Mounting Brackets Part
Secures the scale to the sliding carriage structure

Material: Aluminum alloy
Protective Cover Part
Shields the scale from contaminants and physical damage

Material: Stainless steel or plastic
Reading Head
Scans the graduations and turns them into the position signal; without it the scale is just a ruler.

Applied To / Applications

This component is essential for the following industrial systems and equipment:

Sliding Carriage

View system integration details

Manufacturers of Positioning Scale

Manufacturer profiles associated with Positioning Scale.

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Frequently Asked Questions

What is the typical measuring range of a positioning scale?

The measuring range is typically from 100 to 3000 mm, but custom lengths may be available. The exact range depends on the specific model and application. Always confirm with the manufacturer.

What output signals are available for positioning scales?

Common output signals include TTL, HTL, and SSI. The choice depends on the controller's interface. Verify compatibility with your system before selection.

How does the operating temperature affect the scale's accuracy?

The specified operating temperature range is -10 to 60 °C. Operating outside this range may affect accuracy. Ensure the scale is used within the specified limits.

What is the ingress protection rating and why is it important?

The ingress protection rating ranges from IP54 to IP67, indicating resistance to dust and water. Higher ratings are suitable for harsh environments. Choose based on your application's exposure to contaminants.

Data Basis

Editorial classification, named public sources where available, and source-reviewed manufacturer records.

Preliminary Technical Classification

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pressure:	Atmospheric (non-pressurized)
other spec:	Vibration tolerance: ≤5g, IP rating: IP67
temperature:	-10°C to 60°C

Positioning Scale

Product Specifications

Applied To / Applications

Industrial Ecosystem & Supply Chain Structure

Application Fit & Sizing Matrix

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