Editorial Technical Reference

Rotary Valve

This page explains how Rotary Valve is classified within Machinery and Equipment Manufacturing. Technical values and manufacturer relationships are research references; confirm the current specification and supplier evidence for each order.

Technical Definition & Core Assembly

A mechanical device that regulates the flow of dust or granular materials in a dust disposal system by rotating a rotor with pockets or vanes.

Representative product image. Confirm appearance and specifications with the manufacturer.

Product Specifications

Technical details and manufacturing context for Rotary Valve

Definition
A rotary valve is a critical component in dust disposal systems that provides controlled material discharge while maintaining an airlock seal between different pressure zones. It consists of a housing with inlet and outlet ports and a rotating rotor with multiple pockets or vanes that transport material from the inlet to the outlet. In dust collection systems, it prevents air leakage while allowing continuous material flow from hoppers to conveyors or collection points. The valve is available in materials such as cast iron, stainless steel, and carbon steel, with stainless steel grades 304 and 316 for corrosive media. Key parameters include nominal diameter from 50 to 500 mm, rotor speed from 10 to 60 rpm, capacity from 5 to 200 m³/h, operating pressure from 1.0 to 1.6 MPa, operating temperature from -20 to 200°C, leakage rate from 0.1 to 1.0%, rotor clearance from 0.05 to 0.15 mm, drive power from 0.75 to 7.5 kW, supply voltage from 220 to 480 V AC, ingress protection from IP54 to IP65, and weight from 50 to 500 kg. These values are reference ranges and must be verified for the specific model and application. Standards such as ISO 5210, ISO 5211, IEC 60038, IEC 60529, and ASTM A240 are listed as procurement references, not as proof of certification. The rotary valve is used in pneumatic conveying and dust collection systems where pressure differentials must be maintained. It is essential to confirm the actual specifications with the manufacturer or supplier before selection.
Working Principle
The rotary valve operates by rotating a shaft with multiple blades or pockets inside a cylindrical housing. As the rotor turns, material enters the pockets from the inlet port, is carried through the housing, and is discharged at the outlet port. The close clearance between the rotor blades and housing creates an effective airlock that prevents pressure equalization between the inlet and outlet sides, making it ideal for pneumatic conveying and dust collection systems.
Common Materials
Cast Iron, Stainless Steel, Carbon Steel
Technical Parameters
ParameterTypical rangeNotes & selection driver
Nominal Diameter50–500 mmMatches pipeline sizeISO 5210
Rotor Speed10–60 rpmHigher speed reduces fill efficiency
Capacity5–200 m³/hDepends on rotor pocket volume
Operating Temperature-20–200 °CAbove 200°C requires cooling
Leakage Rate0.1–1.0 %Lower for fine powdersISO 5211
Rotor Clearance0.05–0.15 mmTighter for fine particles
Drive Power0.75–7.5 kWDepends on torque and speed
Supply Voltage220–480 V ACThree-phase typicalIEC 60038
Ingress ProtectionIP54–IP65Higher for dusty environmentsIEC 60529
Material304–316 SS316 for corrosive mediaASTM A240
Weight50–500 kgDepends on size and material

Ranges are indicative industry figures for RFQ preparation, not a supplier commitment. Confirm every value and standard with the legal manufacturer before ordering.

Components / BOM
  • Rotor Part
    Rotating element with pockets or vanes that transports material through the valve
    Material: Cast Iron or Stainless Steel
  • Housing Part
    Encloses the rotor and provides inlet/outlet connections
    Material: Cast Iron or Carbon Steel
  • End Plates Part
    Seal the ends of the housing and support the rotor shaft
    Material: Cast Iron
  • Shaft Part
    Transmits rotational force to the rotor
    Material: Carbon Steel
  • Bearings
    Support the rotor shaft and allow smooth rotation
    Material: Steel with Babbitt or Bronze
  • Seals Part
    Prevent material leakage along the shaft
    Material: Rubber or PTFE

Applied To / Applications

This component is essential for the following industrial systems and equipment:

Industrial Ecosystem & Supply Chain Structure

Complementary Systems
Downstream Applications
Specialized Tooling

Application Fit & Sizing Matrix

Operational Limits
pressure: Up to 1.5 bar differential
flow rate: 0.1 to 300 m³/h
temperature: -20°C to 200°C
slurry concentration: Up to 70% solids by weight
Media Compatibility
✓ Cement powder ✓ Plastic pellets ✓ Wood chips
Unsuitable: Highly abrasive materials like silica sand without hardened components
Sizing Data Required
  • Material bulk density (kg/m³)
  • Required throughput capacity (kg/h)
  • Particle size distribution (mm)

Reliability & Engineering Risk Analysis

Failure Mode & Root Cause
Abrasive wear of rotor blades and housing
Cause: Particle-laden process media causing erosion and material loss, accelerated by high rotational speeds and improper clearance tolerances
Seal failure and leakage
Cause: Degradation of shaft seals due to thermal cycling, chemical attack from process media, or improper lubrication leading to product loss and contamination
Maintenance Indicators
  • Audible metallic grinding or scraping noises during operation indicating rotor-to-housing contact
  • Visible product leakage around shaft seals or housing joints during operation
Engineering Tips
  • Implement regular clearance checks and adjustments using feeler gauges to maintain optimal rotor-to-housing tolerances, preventing premature wear
  • Establish a proactive seal maintenance program including scheduled replacement intervals and proper lubricant selection based on process media compatibility

Indicative industry ranges for design and RFQ preparation. Confirm the exact figures and applicable standard with the manufacturer before specifying.

Compliance & Manufacturing Standards

Applicable Standards
ANSI/FCI 70-2 (Control Valve Seat Leakage) DIN EN 593 (Industrial valves - Metallic butterfly valves)

Quoted from the published standard.

Manufacturing Precision
  • Bore diameter: +/-0.025mm
  • Surface flatness of sealing faces: 0.05mm
Quality Inspection
  • Helium leak test for sealing integrity
  • Dimensional verification with CMM (Coordinate Measuring Machine)

Manufacturers of Rotary Valve

3 companies list this product among what they make. Company figures are quoted from each company's own website; every card states where the relationship came from.

Donjoy Technology
Wenzhou, Zhejiang, CN
Listed on the company's own website · profile compiled by CNFX from public sources
Shanghai Automation Instrumentation Co., Ltd
Shanghai, CN
Listed on the company's own website · profile compiled by CNFX from public sources
Sichuan Zili Machinery Co., Ltd.
Sichuan, CN
Also makes: Rotary Feeder
Listed on the company's own website · profile compiled by CNFX from public sources

Manufacturer listings support early research and capability understanding. They are not certification, ranking, or transaction guarantees.

Technical documentation
Request current drawings, revision history, and a signed specification sheet.
Manufacturing capability
Verify equipment lists, process limits, capacity, and representative production evidence.
Inspection readiness
Confirm test methods, calibrated equipment, sampling plans, and traceable reports.
Supplier transparency
Check the legal entity, factory address, ownership, certifications, and direct contacts.

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Frequently Asked Questions

What is the typical operating pressure range for a rotary valve?

The reference range is 1.0 to 1.6 MPa, but the actual value depends on the specific model and application. Always verify with the manufacturer.

Which materials are commonly used for rotary valves?

Common materials include cast iron, carbon steel, and stainless steel (grades 304 and 316). The choice depends on the material being handled and environmental conditions.

How does a rotary valve maintain an airlock seal?

The close clearance between the rotor blades and the housing prevents pressure equalization between the inlet and outlet, creating an effective seal while allowing material flow.

What standards are relevant for rotary valves?

Relevant standards include ISO 5210 for nominal diameter, ISO 5211 for leakage, IEC 60038 for voltage, IEC 60529 for ingress protection, and ASTM A240 for stainless steel. These are references for verification, not certification.

Data Basis

Editorial classification, named public sources where available, and source-reviewed manufacturer records.

Preliminary Technical Classification
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