Editorial Technical Reference

Weighing Hopper

This page explains how Weighing Hopper is classified within Machinery and Equipment Manufacturing. Technical values and manufacturer relationships are research references; confirm the current specification and supplier evidence for each order.

Technical Definition & Core Assembly

A precision container used to temporarily hold and measure mineral filler materials by weight before dispensing into the production process.

Product Specifications

Technical details and manufacturing context for Weighing Hopper

Definition
The weighing hopper is a critical component within the Mineral Filler System, designed to accurately measure predetermined quantities of mineral fillers (such as calcium carbonate, talc, or silica) by weight. It receives bulk material from storage or feeding systems, isolates a specific batch, and uses integrated load cells or weighing mechanisms to determine the exact mass before controlled discharge into mixing or compounding equipment. This ensures precise formulation ratios and consistent product quality in manufacturing processes.

Constructed from materials such as stainless steel (304/316), carbon steel, or with abrasion-resistant liners, the hopper is built to withstand the abrasive nature of mineral fillers. Its capacity ranges from 0.5 to 5 cubic meters, determining batch size and footprint. Weighing accuracy is typically ±0.1% to ±0.5%, referencing OIML R76, which is crucial for critical formulations. Load cell capacity must exceed the maximum hopper load, ranging from 1 to 10 tons. The operating temperature range is -20°C to 60°C; outside this range, sensor accuracy may be affected. Ingress protection is rated IP54 to IP65, with IP65 recommended for dusty environments, per IEC 60529. Power supply is three-phase 220–380 V AC, with power consumption including vibrators and controls at 0.5–2 kW. Discharge valve size ranges from 200 to 600 mm, affecting flow rate and material handling. The hopper weight itself ranges from 200 to 2000 kg, impacting installation and support structure.

As a directory listing, these values are reference ranges; actual specifications must be confirmed with the legal manufacturer or supplier for the specific model and application. The hopper is not a standalone product but a component integrated into a larger system, requiring proper interface with upstream feeders and downstream equipment. Verification of standards and compliance is the responsibility of the buyer.
Working Principle
Material flows into the hopper from an upstream feeder. Once filled, the hopper's isolation gates close to create a sealed weighing chamber. Load cells or strain gauges measure the weight of the contained material. A control system compares this weight to the target setpoint. If adjustment is needed, small amounts of material may be added or removed via precision feeders. Once the target weight is achieved, discharge gates open to release the measured batch into downstream equipment.
Common Materials
Stainless steel (304/316), Carbon steel, Abrasion-resistant liner materials
Technical Parameters
ParameterTypical rangeNotes & selection driver
Hopper Capacity0.5–5 Determines batch size and footprint
Weighing Accuracy±0.1–±0.5 %Higher accuracy for critical formulationsOIML R76
Load Cell Capacity1–10 tMust exceed max hopper load
Operating Temperature-20–60 °COutside range affects sensor accuracy
Ingress ProtectionIP54–IP65IP65 for dusty environmentsIEC 60529
Power Supply220–380 V ACThree-phase for industrial use
Power Consumption0.5–2 kWIncludes vibrators and controls
Discharge Valve Size200–600 mmAffects flow rate and material handling
Material of Construction304–316 SS316 for corrosive materialsASTM A240
Hopper Weight200–2000 kgAffects installation and support structure

Ranges are indicative industry figures for RFQ preparation, not a supplier commitment. Confirm every value and standard with the legal manufacturer before ordering.

Components / BOM
  • Hopper Body
    The hopper itself: holds the bulk material; its wall angle governs whether it discharges freely.
  • Load Cells
    Convert mechanical force (weight) into electrical signals for measurement
    Material: Stainless steel with strain gauges
  • Discharge Gate
    Controls the release of measured material from the hopper
    Material: Stainless steel or carbon steel with sealing surfaces
  • Vibration System
    Ensures complete material discharge and prevents bridging or rat-holing
    Material: Stainless steel vibrators with rubber mounts
  • Support Structure Part
    Provides rigid mounting for load cells and isolates hopper from external forces
    Material: Carbon steel or stainless steel

Industry Taxonomies & Aliases

Commonly used trade names and technical identifiers for Weighing Hopper.

Applied To / Applications

This component is essential for the following industrial systems and equipment:

Industrial Ecosystem & Supply Chain Structure

Complementary Systems
Downstream Applications
Specialized Tooling

Application Fit & Sizing Matrix

Operational Limits
pressure: Atmospheric to 0.5 bar gauge
flow rate: Up to 50 tons/hour
temperature: -20°C to 150°C
slurry concentration: Up to 70% solids by weight
Media Compatibility
✓ Calcium carbonate filler ✓ Talc powder ✓ Kaolin clay slurry
Unsuitable: Highly corrosive acidic slurries (pH < 2)
Sizing Data Required
  • Required batch weight capacity (kg)
  • Material bulk density (kg/m³)
  • Required discharge rate (kg/min)

Reliability & Engineering Risk Analysis

Failure Mode & Root Cause
Structural fatigue cracking
Cause: Cyclic loading from repeated filling/emptying cycles causing stress concentration at weld joints or sharp corners
Load cell drift/inaccuracy
Cause: Moisture ingress, temperature fluctuations, or mechanical overload compromising strain gauge calibration
Maintenance Indicators
  • Visible cracks or deformation at weld seams or support points
  • Inconsistent weighing readings or failure to zero properly
Engineering Tips
  • Implement regular ultrasonic thickness testing at high-stress areas to detect early wall thinning
  • Install desiccant breathers on load cell enclosures and maintain stable ambient temperature around weighing electronics

Indicative industry ranges for design and RFQ preparation. Confirm the exact figures and applicable standard with the manufacturer before specifying.

Compliance & Manufacturing Standards

Applicable Standards
OIML R 76-1 - Non-automatic weighing instruments EN 1090-1 - Execution of steel structures and aluminum structures

Quoted from the published standard.

Manufacturing Precision
  • Load cell linearity: +/-0.05% of full scale
  • Hopper alignment: +/-1.0mm from centerline
Quality Inspection
  • Load cell calibration verification
  • Leak test (for sealed hoppers)

Manufacturers of Weighing Hopper

Manufacturer profiles associated with Weighing Hopper.

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Frequently Asked Questions

What is the typical capacity range of a weighing hopper?

According to directory reference data, the hopper capacity ranges from 0.5 to 5 cubic meters. This determines the batch size and the footprint of the equipment. The exact capacity for a specific model must be confirmed with the manufacturer.

How is weighing accuracy specified?

Weighing accuracy is typically ±0.1% to ±0.5%, referencing OIML R76. This accuracy is critical for formulations requiring precise ratios. However, the actual accuracy achieved depends on installation, calibration, and environmental conditions, so it must be verified with the supplier.

What materials are used in construction?

Common materials include stainless steel (304/316), carbon steel, and abrasion-resistant liner materials. The choice depends on the abrasiveness and corrosiveness of the filler. For corrosive materials, 316 stainless steel is often specified, but always confirm with the manufacturer.

What are the power requirements?

The power supply is three-phase 220–380 V AC, with power consumption including vibrators and controls ranging from 0.5 to 2 kW. These are reference values; the actual requirements for a specific hopper should be obtained from the technical datasheet.

Data Basis

Editorial classification, named public sources where available, and source-reviewed manufacturer records.

Preliminary Technical Classification
This page supports structured research, RFQ preparation, and supplier evaluation. It does not replace buyer-led supplier qualification, standards review, or technical approval.
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