Automated Metal Fabrication Cell System

Product Specifications

Technical details and manufacturing context for Automated Metal Fabrication Cell System

Definition

The Automated Metal Fabrication Cell System is a fully integrated manufacturing system that combines robotic automation with multiple metal fabrication processes in a coordinated workflow. It enables sequential operations such as cutting, bending, welding, and finishing within a single automated cell, eliminating manual material handling between stations. Designed as a modular production solution for medium-volume metal component manufacturing, it reduces labor costs and improves consistency. Industrial users implement these systems to achieve just-in-time production capabilities while maintaining high precision standards across complex fabrication sequences. The system typically handles carbon steel, stainless steel, and aluminum alloy workpieces, with a maximum sheet thickness ranging from 6 to 25 mm and a maximum workpiece weight between 500 and 2000 kg. Positioning accuracy is ±0.05 mm (ISO 230-2), and repeatability is ±0.02 mm (ISO 9283). Cycle time varies from 30 to 120 seconds depending on part complexity. The system requires a footprint of 20–60 m², weighs 8000–15000 kg, and consumes 15–45 kW of power. Operating conditions include a temperature range of 5–40 °C, relative humidity of 20–85% (non-condensing), and an ingress protection rating of IP54–IP65 (IEC 60529). Rated voltage is 380–480 V AC (IEC 60038), and operating pressure is 1.0–1.6 MPa. Noise level at the operator position is 75–85 dB(A) (ISO 11201). All values are reference ranges; verify model-specific specifications with the manufacturer.

Working Principle

Industrial robots transfer workpieces between specialized stations where computer-controlled tools perform sequential fabrication operations based on programmed instructions. The system coordinates cutting, bending, welding, and finishing processes in a single cell, with robots handling material movement and positioning. Sensors and controllers ensure precise alignment and repeatability, while safety interlocks protect operators. The workflow is optimized for medium-volume production, allowing flexible changeovers between different part geometries.

Common Materials

Carbon Steel, Stainless Steel, Aluminum Alloy

Technical Parameters

Parameter	Typical range	Notes & selection driver
Maximum Sheet ThicknessRequired	6–25 mm	Maximum material thickness the system can process
Positioning AccuracyRequired	±0.05 mm	Repeatability of robotic positioning for tool operationsISO 230-2
Maximum Workpiece WeightRequired	500–2000 kg	Maximum weight of components the system can handle
Power ConsumptionRequired	15–45 kW	Total electrical power required during normal operation
Footprint AreaRequired	20–60 m²	Floor space required for complete system installation
Rated Voltage	380–480 V AC	Three-phase, 50/60 HzIEC 60038
Operating Temperature	5–40 °C	Below 5°C may affect hydraulic systems
Relative Humidity	20–85 %	Non-condensing; above 85% risk of corrosion
Ingress Protection Rating	IP54–IP65	IP65 for dusty environmentsIEC 60529
Machine Weight	8000–15000 kg	Requires reinforced floor
Repeatability	±0.02 mm	Critical for consistent weld qualityISO 9283
Cycle Time	30–120 s	Depends on part complexity and process sequence
Noise Level	75–85 dB(A)	At operator position; hearing protection requiredISO 11201

Ranges are indicative industry figures for RFQ preparation, not a supplier commitment. Confirm every value and standard with the legal manufacturer before ordering.

Components / BOM

Industrial Robot Arm
Primary manipulator for material handling and tool positioning

Material: Aluminum and steel composite structure
CNC Press Brake
Computer-controlled bending station for precise angle formation

Material: High-strength steel frame with tungsten carbide dies
Plasma Cutting Table
Thermal cutting station for contour and hole creation

Material: Steel slat bed with ceramic insulators
Welding Power Source Optional
Electrical supply and control for automated welding operations

Material: Copper windings with steel enclosure
Material Handling Conveyor Optional
Automated transport system for raw material feeding and finished part removal

Material: Steel frame with polymer belt

Industry Taxonomies & Aliases

Commonly used trade names and technical identifiers for Automated Metal Fabrication Cell System.

Manufacturers of Automated Metal Fabrication Cell System

Manufacturer profiles associated with Automated Metal Fabrication Cell System.

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Frequently Asked Questions

What materials can the system process?

The system is designed to process carbon steel, stainless steel, and aluminum alloy. Maximum sheet thickness ranges from 6 to 25 mm, and maximum workpiece weight is 500–2000 kg. Confirm material compatibility and limits with the manufacturer for your specific application.

What is the positioning accuracy and repeatability?

Positioning accuracy is ±0.05 mm per ISO 230-2, and repeatability is ±0.02 mm per ISO 9283. These values are reference ranges; actual performance may vary with model and installation. Verify with the manufacturer.

What are the installation requirements?

The system requires a footprint of 20–60 m² and a reinforced floor capable of supporting 8000–15000 kg. Electrical supply should be 380–480 V AC, three-phase, 50/60 Hz, with power consumption of 15–45 kW. Operating temperature should be 5–40 °C, and relative humidity 20–85% non-condensing.

What safety and environmental standards apply?

The system has an ingress protection rating of IP54–IP65 (IEC 60529) and operates at a noise level of 75–85 dB(A) (ISO 11201). Operating pressure is 1.0–1.6 MPa. These standards are references for verification; ensure compliance with local regulations and confirm with the manufacturer.

Data Basis

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Preliminary Technical Classification

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pressure:	N/A (mechanical system)
other spec:	Max workpiece weight: 500 kg, Max workpiece dimensions: 2000x1500x500 mm, Positioning accuracy: ±0.1 mm, Cycle time: 90-120 seconds per operation
temperature:	15-40°C (operating environment)