Editorial Technical Reference

Automated Wire Stripping and Termination Machine

This page explains how Automated Wire Stripping and Termination Machine is classified within Manufacture of Wiring and Wiring Devices. Technical values and manufacturer relationships are research references; confirm the current specification and supplier evidence for each order.

Technical Definition & Core Assembly

Industrial machine that automatically strips wire insulation and attaches terminals or connectors.

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Automated Wire Stripping and Termination Machine in a manufacturing environment — Representative product image. Confirm appearance and specifications with the manufacturer.

Product Specifications

Technical details and manufacturing context for Automated Wire Stripping and Termination Machine

Definition

An automated industrial machine designed for high-volume production of wire assemblies. It precisely strips insulation from wire ends and crimps terminals or connectors onto the exposed conductors. This equipment is essential in automotive, aerospace, appliance, and electronics manufacturing supply chains. It significantly reduces labor costs while improving consistency and quality in wiring device production. The machine handles wire gauge sizes from 0.5 to 6 AWG, with a maximum stripping length of 1 to 30 mm. Crimping force ranges from 10 to 50 kN, and cycle time is 0.3 to 1.5 seconds per complete operation. Power supply requirements are 220 to 380 V/Hz, and pneumatic pressure of 0.5 to 0.7 bar is needed. Stripping length accuracy is ±0.1 mm for lengths up to 30 mm, and crimp height accuracy of ±0.02 mm via closed-loop control. Maximum wire length is programmable from 100 to 10,000 mm. The control system uses PLC and HMI with a touchscreen interface. Machine weight ranges from 300 to 800 kg depending on configuration. Operating temperature is 5 to 40 °C (non-condensing), and noise level is ≤75 dB(A) at 1 m distance. Constructed from carbon steel, aluminum alloy, and industrial plastics, the machine is built for durability. All listed parameters are reference ranges; verify model-specific values and standards with the legal manufacturer or supplier before procurement.

Working Principle

Wire is fed through guides, measured to length, then insulation is mechanically stripped using blades or lasers. The exposed conductor is positioned in a crimping die where a terminal is precisely crimped using hydraulic or pneumatic force. The process is automated and controlled via PLC and HMI, allowing programmable wire lengths and closed-loop crimp height accuracy.

Common Materials

Carbon Steel, Aluminum Alloy, Industrial Plastics

Technical Parameters

Parameter	Typical range	Notes & selection driver
Wire Gauge RangeRequired	0.5–6 AWG	Compatible wire gauge sizes
Maximum Stripping LengthRequired	1–30 mm	Maximum length of insulation that can be stripped
Crimping ForceRequired	10–50 kN	Maximum force applied during terminal crimping
Cycle TimeRequired	0.3–1.5 seconds	Time per complete stripping and crimping cycle
Power SupplyRequired	220–380 V/Hz	Electrical power requirements
Air Pressure Requirement	0.5–0.7 bar	Required pneumatic pressure for operation
Stripping Length Accuracy	±0.1 mm	For lengths up to 30 mm
Crimp Height Accuracy	±0.02 mm	Closed-loop control
Max Wire Length	100–10000 mm	Programmable
Control System	PLC + HMI	Touchscreen interface
Machine Weight	300–800 kg	Depending on configuration
Operating Temperature	5–40 °C	Non-condensing
Noise Level	≤75 dB(A)	At 1 m distance

Ranges are indicative industry figures for RFQ preparation, not a supplier commitment. Confirm every value and standard with the legal manufacturer before ordering.

Components / BOM

Wire Feeder Mechanism
Precisely feeds and measures wire length

Material: Stainless Steel
Stripping Blade Assembly
Cuts and removes wire insulation

Material: Tool Steel
Crimping Tool Head Part
Applies pressure to attach terminals to wire

Material: Hardened Steel
Terminal Feeding System
Automatically supplies terminals to crimping position

Material: Aluminum Alloy
Programmable Logic Controller
Controls machine sequencing and parameters

Material: Electronic Components

Industry Taxonomies & Aliases

Commonly used trade names and technical identifiers for Automated Wire Stripping and Termination Machine.

Manufacturers of Automated Wire Stripping and Termination Machine

6 companies list this product among what they make. Company figures are quoted from each company's own website; every card states where the relationship came from.

BETTERTECH

Hefei, Anhui, CN

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