Torque Tool Station for Chassis Assembly | Specifications & Verification

Product Specifications

Technical details and manufacturing context for Torque Tool Station

Definition

The Torque Tool Station is a critical component of the Chassis Assembly Station designed for controlled fastener tightening operations. It provides a dedicated workspace equipped with calibrated torque wrenches, screwdrivers, or automated torque tools to ensure proper clamping force on chassis components like suspension mounts, engine mounts, and structural brackets according to engineering specifications. The station typically includes a steel frame, aluminum work surfaces, and polymer tool holders. It supports one to four torque tools, with a torque range of 5–200 N·m and an accuracy of ±3% at full scale, per ISO 5393. Operating pressure is 1.0–1.6 MPa, with air consumption of 0.5–1.5 m³/min at operating pressure (ISO 1217). Power supply is three-phase 220–480 V AC (IEC 60038). The station operates in non-condensing conditions: temperature 0–50 °C (IEC 60068-2-1) and humidity 20–80% RH (IEC 60068-2-78). Ingress protection is IP54–IP65 (IEC 60529). The frame material is carbon steel Q235–Q345 (GB/T 700). Weight ranges from 500–1500 kg depending on configuration, and footprint is 2.5–4.0 m² (length × width). Cycle time per fastener is 30–60 seconds. These values are reference ranges; verify model-specific specifications with the legal manufacturer or supplier before procurement. The station may include torque verification systems, tool calibration equipment, and ergonomic positioning fixtures. It is essential for achieving consistent clamping force across all chassis assembly points, reducing rework and ensuring safety.

Working Principle

Operators or automated systems use calibrated torque tools at this station to apply rotational force to fasteners until a preset torque value is reached, ensuring consistent clamping force across all chassis assembly points. The station may include torque verification systems, tool calibration equipment, and ergonomic positioning fixtures. The working principle involves controlled tightening to prevent under- or over-torquing, which could compromise joint integrity. The station's design allows for repeatable operations, with cycle times per fastener typically 30–60 seconds. The torque tools are calibrated to maintain accuracy within ±3% at full scale, and the station operates within specified pressure, temperature, and humidity ranges to ensure reliable performance. Verification of torque application is critical, and the station may include systems to record or confirm achieved torque values.

Common Materials

Steel frame, Aluminum work surfaces, Polymer tool holders

Technical Parameters

Parameter	Typical range	Notes & selection driver
Operating Pressure	1.0–1.6 MPa
Torque Range	5–200 N·m	Covers typical chassis fastenersISO 5393
Torque Accuracy	±3 %	At full scaleISO 5393
Tool Capacity	1–4 tools	Number of torque tools per station
Cycle Time	30–60 s	Per fastener
Power Supply	220–480 V AC	Three-phaseIEC 60038
Air Consumption	0.5–1.5 m³/min	At operating pressureISO 1217
Operating Temperature	0–50 °C	Non-condensingIEC 60068-2-1
Humidity Range	20–80 % RH	Non-condensingIEC 60068-2-78
Ingress Protection	IP54–IP65	Dust and water resistantIEC 60529
Frame Material	Q235–Q345	Carbon steelGB/T 700
Weight	500–1500 kg	Depending on configuration
Footprint	2.5–4.0 m²	Length × width

Ranges are indicative industry figures for RFQ preparation, not a supplier commitment. Confirm every value and standard with the legal manufacturer before ordering.

Components / BOM

Tool Rack
Organizes and stores calibrated torque tools for easy access

Material: Powder-coated steel
Torque Verification Unit
Calibrates and verifies torque tool accuracy

Material: Precision aluminum housing
Ergonomic Work Bench
Provides adjustable-height surface for chassis component positioning

Material: Steel frame with laminate top
Calibrated Torque Tool
The powered or manual wrench that actually tightens the fastener to the preset value.
Positioning Fixture Optional
Holds the chassis at working height and angle so the fastener can be reached repeatably.

Applied To / Applications

This component is essential for the following industrial systems and equipment:

Chassis Assembly Station

View system integration details

Manufacturers of Torque Tool Station

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Frequently Asked Questions

What is the torque range of the Torque Tool Station?

The torque range is 5–200 N·m, covering typical chassis fasteners. This is a reference range; the actual range depends on the specific configuration and must be confirmed with the manufacturer.

What standards apply to the torque accuracy?

Torque accuracy is ±3% at full scale, per ISO 5393. This standard is a verification reference; the station's compliance should be confirmed with the supplier.

What are the environmental operating limits?

The station operates in non-condensing conditions: temperature 0–50 °C and humidity 20–80% RH. Ingress protection is IP54–IP65. These are reference values; verify for your specific model.

How many torque tools can the station accommodate?

The station supports 1–4 torque tools. The exact number depends on the configuration and should be verified with the manufacturer.

Data Basis

Editorial classification, named public sources where available, and source-reviewed manufacturer records.

Preliminary Technical Classification

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pressure:	0.5 to 10 bar pneumatic supply
other spec:	Torque accuracy: ±3% of reading, Repeatability: ±1.5%
temperature:	15°C to 40°C (operating), -10°C to 50°C (storage)

Torque Tool Station

Product Specifications

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