Industry-Verified Manufacturing Data (2026)

Pharmaceutical Tablet Counting and Bottling Machine

Based on aggregated insights from multiple verified factory profiles within the CNFX directory, the standard Pharmaceutical Tablet Counting and Bottling Machine used in the Pharmaceutical Preparation Manufacturing sector typically supports operational capacities ranging from standard industrial configurations to heavy-duty production requirements.

Technical Definition & Core Assembly

A canonical Pharmaceutical Tablet Counting and Bottling Machine is characterized by the integration of Vibratory Feed Bowl and Optical Counting Sensor. In industrial production environments, manufacturers listed on CNFX commonly emphasize Stainless Steel 316L construction to support stable, high-cycle operation across diverse manufacturing scenarios.

Automated industrial machine for counting and bottling pharmaceutical tablets at high speed

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Product Specifications

Technical details and manufacturing context for Pharmaceutical Tablet Counting and Bottling Machine

Definition
An industrial-scale automated device designed for the final packaging stage of solid oral dosage forms. It precisely counts pharmaceutical tablets using optical or mechanical sensors and transfers them into consumer-ready bottles or containers. The machine integrates with capping, labeling, and inspection systems to create complete packaging lines for retail pharmaceutical products. It ensures accurate dosage counts, minimizes human handling contamination, and meets GMP requirements for finished pharmaceutical preparations.
Working Principle
Tablets are fed from a bulk hopper onto a vibrating tray that singulates them. Optical sensors count individual tablets as they pass through a detection zone, then a mechanical diverter channels the counted batch into waiting bottles. The system uses programmable logic controllers to manage counting accuracy, bottle indexing, and rejection of incorrect counts.
Common Materials
Stainless Steel 316L, Food-Grade Polycarbonate, Pharmaceutical-Grade Silicone
Technical Parameters
  • Maximum production speed in standard operation (bottles/minute) Standard Spec
  • Percentage accuracy of tablet count per bottle (%) Standard Spec
Components / BOM
Engineering Reasoning
0.5-2.0 m/s linear conveyor speed, 50-200 tablets per second counting rate, 20-40°C ambient temperature, 30-60% relative humidity
Conveyor speed exceeding 2.5 m/s causes tablet shattering, counting rate above 250 tablets per second exceeds optical sensor refresh rate of 400 Hz, ambient temperature below 15°C increases tablet brittleness by 40%, relative humidity above 70% causes tablet clumping with adhesion force >0.5 N
Design Rationale: Tablet fragmentation occurs at impact velocities >2.5 m/s due to brittle fracture mechanics (Griffith's criterion), optical sensor aliasing at counting rates exceeding Nyquist frequency (half of 400 Hz refresh rate), glass transition temperature of tablet binders at 15°C, capillary adhesion forces exceeding 0.5 N at 70% RH due to water adsorption isotherms
Risk Mitigation (FMEA)
Trigger Servo motor encoder resolution loss below 12-bit (0.09° angular)
Mode: Positional inaccuracy exceeding ±0.5 mm in tablet placement
Strategy: Dual redundant 16-bit absolute encoders with Hamming distance monitoring
Trigger Photoelectric sensor lens contamination reducing light transmission below 85%
Mode: False negative counting errors exceeding 0.1% defect rate
Strategy: Dual-wavelength (850 nm and 950 nm) differential sensing with automatic lens cleaning cycle every 10,000 cycles

Industry Taxonomies & Aliases

Commonly used trade names and technical identifiers for Pharmaceutical Tablet Counting and Bottling Machine.

tablet counter filler pharmaceutical counting machine pill bottling system solid dosage packaging machine pharmaceutical tablet counting machine high speed automated tablet bottling system stainless steel industrial tablet counting machine for pharmaceutical manufacturing pharmaceutical grade tablet packaging equipment high capacity tablet counting a

Industrial Ecosystem & Supply Chain DNA

Complementary Systems
Downstream Applications
Specialized Tooling

Application Fit & Sizing Matrix

Operational Limits
humidity: 30-60% RH (non-condensing)
tablet size: 3-25 mm diameter
temperature: 15-30°C (ambient operating range)
tablet shape: Round, oval, capsule (standard shapes)
counting speed: Up to 6000 tablets/minute
bottle size range: 30-1000 ml capacity
power requirements: 220-240V AC, 50/60Hz, 2-5kW
Media Compatibility
✓ Pharmaceutical tablets (coated/uncoated) ✓ Capsules (gelatin/HPMC) ✓ Softgel capsules
Unsuitable: Powders, granules, or highly friable tablets that generate significant dust
Sizing Data Required
  • Required throughput (tablets/hour)
  • Tablet physical characteristics (size, shape, fragility)
  • Bottle specifications (size, type, capping requirements)

Reliability & Engineering Risk Analysis

Failure Mode & Root Cause
Tablet counting sensor misalignment
Cause: Vibration-induced drift from improper mounting or mechanical shock during operation, leading to inaccurate counts and potential regulatory non-compliance.
Bottle conveyor belt wear and slippage
Cause: Frictional degradation due to accumulated pharmaceutical dust and inadequate tensioning, causing jams, mis-timing, and production stoppages.
Maintenance Indicators
  • Audible grinding or squealing from the counting mechanism, indicating sensor obstruction or misalignment.
  • Visual accumulation of tablet dust or debris around the bottling head or conveyor, signaling potential contamination risk and mechanical wear.
Engineering Tips
  • Implement a daily cleaning and inspection protocol for counting sensors and conveyor surfaces to prevent dust buildup and ensure alignment, using compressed air and lint-free wipes approved for pharmaceutical environments.
  • Establish a preventive maintenance schedule for belt tension checks and lubrication of moving parts with FDA-approved lubricants, coupled with vibration monitoring to detect early misalignment in critical components.

Compliance & Manufacturing Standards

Reference Standards
ISO 14644-1:2015 Cleanrooms and associated controlled environments ANSI/ASME B46.1-2019 Surface Texture (Surface Roughness, Waviness, and Lay) DIN EN 415-10:2014 Safety of packaging machines - Part 10: General Requirements
Manufacturing Precision
  • Tablet count accuracy: +/- 0.5% per 100 tablets
  • Bottle positioning alignment: +/- 0.1mm
Quality Inspection
  • Particle emission test (cleanroom compatibility)
  • Functional safety test (emergency stop, guarding interlock verification)

Factories Producing Pharmaceutical Tablet Counting and Bottling Machine

Verified manufacturers with capability to produce this product in China

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✓ 95% Supplier Capability Match Found

T Technical Director from Brazil Feb 07, 2026
★★★★★
"Great transparency on the Pharmaceutical Tablet Counting and Bottling Machine components. Essential for our Pharmaceutical Preparation Manufacturing supply chain."
Technical Specifications Verified
P Project Engineer from Canada Feb 04, 2026
★★★★☆
"The Pharmaceutical Tablet Counting and Bottling Machine we sourced perfectly fits our Pharmaceutical Preparation Manufacturing production line requirements. (Delivery took slightly longer than expected, but technical support was excellent.)"
Technical Specifications Verified
S Sourcing Manager from United States Feb 01, 2026
★★★★★
"Found 42+ suppliers for Pharmaceutical Tablet Counting and Bottling Machine on CNFX, but this spec remains the most cost-effective."
Technical Specifications Verified
Verification Protocol

“Feedback is collected from verified sourcing managers during RFQ (Request for Quote) and factory evaluation processes on CNFX. These reports represent historical performance data and technical audit summaries from our B2B manufacturing network.”

18 sourcing managers are analyzing this specification now. Last inquiry for Pharmaceutical Tablet Counting and Bottling Machine from Germany (1h ago).

Frequently Asked Questions

What materials are used in the construction of this tablet counting and bottling machine?

The machine is constructed using Stainless Steel 316L for durability and hygiene, Food-Grade Polycarbonate for clear components, and Pharmaceutical-Grade Silicone for seals and gaskets to ensure compliance with pharmaceutical manufacturing standards.

What is the maximum counting speed of this machine?

The machine offers a maximum counting speed of up to [tablets/minute] tablets per minute, making it suitable for high-volume pharmaceutical production lines while maintaining accuracy through its optical counting sensor.

What bottle sizes can this machine handle?

This machine accommodates a bottle size range of [ml] milliliters, with adjustable settings to handle various pharmaceutical packaging requirements through its bottle indexing turntable and diverting chute assembly.

Can I contact factories directly on CNFX?

CNFX is an open directory, not a transaction platform. Each factory profile provides direct contact information and production details to help you initiate direct inquiries with Chinese suppliers.

Data Specifications verified by CNFX Industrial Index (v2.6.03) for Pharmaceutical Preparation Manufacturing sector.

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