Aluminum CNC Machining Cell

Product Specifications

Technical details and manufacturing context for Aluminum CNC Machining Cell

Definition

The Aluminum CNC Machining Cell is a modular production system that integrates multiple CNC machines, material handling, and automation for aluminum parts manufacturing. It coordinates milling, turning, and drilling operations through automated work transfer and centralized control. The system enables continuous production flow with minimal manual intervention while maintaining precision tolerances. This integrated solution optimizes floor space utilization and production efficiency for aluminum component manufacturing.

The cell typically comprises 4 to 8 processing stations, each capable of performing specific operations. The maximum workpiece size is 800×800×400 mm. The control system is based on Siemens 840D, providing centralized coordination of all operations. The spindle speed ranges from 12,000 to 24,000 rpm, suitable for high-speed aluminum machining. Positioning accuracy is ±0.005 mm per axis, and repeatability is ±0.003 mm per axis, both per ISO 230-2. Rapid traverse rate is 30–60 m/min on X/Y/Z axes. The system requires a power supply of 380 kW ±10% per IEC 60038. Operating temperature range is 5–40 °C, and humidity range is 20–80% RH (non-condensing), per IEC 60721-3-3. Protection class is IP54–IP65 for the control cabinet, per IEC 60529. Machine weight is 8,000–12,000 kg depending on configuration, and footprint is approximately 3500×2500×2800 mm.

Materials used in construction include aluminum alloy for structural components, steel for the frame, industrial-grade plastics for covers and guides, and copper wiring for electrical systems. The system is designed for continuous production with minimal manual intervention, but it requires proper setup, programming, and maintenance. For specific applications, verify model-specific values and standards with the legal manufacturer or supplier.

Working Principle

Automated material handling transfers aluminum workpieces between CNC machines for sequential milling, turning, and drilling operations under centralized control system coordination. The system uses a robotic or gantry-based loader to move parts from one station to the next, ensuring precise positioning and timing. The Siemens 840D controller manages the entire process, synchronizing machine operations and material flow. This allows for unattended production runs, reducing labor costs and increasing throughput. The system is designed to maintain tight tolerances and high surface quality, typical for aluminum components.

Common Materials

aluminum alloy, steel structural frame, industrial-grade plastics, copper wiring

Technical Parameters

Parameter	Typical range	Notes & selection driver
Maximum Workpiece SizeRequired	800×800×400 mm	Largest processable dimension
Number of StationsRequired	4–8 units	Processing stations in system
Control System TypeRequired	Siemens 840D	Automation controller brand/type
Power RequirementRequired	380 ±10% kW	Total system power consumptionIEC 60038
Spindle Speed	12000–24000 rpm	High speed for aluminum
Positioning Accuracy	±0.005 mm	Per axisISO 230-2
Repeatability	±0.003 mm	Per axisISO 230-2
Rapid Traverse Rate	30–60 m/min	X/Y/Z axes
Operating Temperature	5–40 °C	AmbientIEC 60721-3-3
Humidity Range	20–80 % RH	Non-condensingIEC 60721-3-3
Protection Class	IP54–IP65	Control cabinet IP65IEC 60529
Machine Weight	8000–12000 kg	Depending on configuration
Footprint (L×W×H)	3500×2500×2800 mm	Approximate

Ranges are indicative industry figures for RFQ preparation, not a supplier commitment. Confirm every value and standard with the legal manufacturer before ordering.

Components / BOM

CNC Milling Module
Primary milling operations

Material: Cast iron/steel
CNC Turning Module
Rotational machining operations

Material: Cast iron/steel
Automated Pallet System
Workpiece transfer between stations

Material: Aluminum/steel
Central Control Cabinet
System coordination and monitoring

Material: Steel enclosure
Coolant Management System Optional
Temperature control and chip removal

Material: Stainless steel/plastics
CNC Drilling Module
Performs the drilling operations in the cell sequence.

Industry Taxonomies & Aliases

Commonly used trade names and technical identifiers for Aluminum CNC Machining Cell.

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Frequently Asked Questions

What is the maximum workpiece size the cell can handle?

The maximum processable dimension is 800×800×400 mm. This is a reference value; confirm with the manufacturer for your specific workpiece.

What control system does the cell use?

The control system is based on Siemens 840D. This is a standard configuration; verify the exact version and options with the supplier.

What are the positioning accuracy and repeatability?

Positioning accuracy is ±0.005 mm per axis, and repeatability is ±0.003 mm per axis, both per ISO 230-2. These values are reference and should be verified for the actual model.

What are the environmental operating conditions?

The cell operates in ambient temperatures of 5–40 °C and humidity of 20–80% RH (non-condensing), per IEC 60721-3-3. Ensure your facility meets these conditions.

Data Basis

Editorial classification, named public sources where available, and source-reviewed manufacturer records.

Preliminary Technical Classification

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pressure:	Atmospheric (no pressure containment required)
other spec:	Max part size: 500x400x300mm, Max spindle speed: 24,000 RPM, Max feed rate: 30 m/min, Chip load: 0.1-0.3 mm/tooth
temperature:	15-35°C (operating environment)

Product Specifications

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