High-Speed Rotary Bottle Capping Machine

Product Specifications

Technical details and manufacturing context for High-Speed Rotary Bottle Capping Machine

Definition

The High-Speed Rotary Bottle Capping Machine is a standalone industrial device engineered for automated application and tightening of caps onto beverage bottles in non-alcoholic beverage manufacturing facilities. It functions as a modular component that can be integrated into existing production lines or operated independently for dedicated capping tasks. The machine applies consistent torque and ensures proper seal formation across a range of bottle types and cap designs, contributing to product integrity, contamination prevention, and shelf stability. Constructed with materials such as Stainless Steel 316L, food-grade plastics, and anodized aluminum, it is designed for hygiene and durability in food-contact environments. Key parameters include a maximum speed of 300–600 bottles per minute, adjustable torque from 0.5 to 5.0 N·m, and handling of cap diameters from 20 to 50 mm. It accommodates bottle diameters of 40–90 mm and heights of 120–300 mm, with a capping accuracy of ±0.1 mm. The machine requires a three-phase electrical supply of 380 V AC (±10%, 50/60 Hz) per IEC 60038, compressed air at 0.6–0.8 bar, and operates within an ambient temperature range of 10–40 °C. Power consumption averages 5.5–11 kW, and the machine weighs between 1500 and 3500 kg. It offers ingress protection rated IP54–IP65 per IEC 60529 and maintains a noise level of ≤75 dB(A) at 1 meter per ISO 11201. These values serve as directory reference ranges; actual specifications must be confirmed with the legal manufacturer for specific models and applications. The machine is not a certified product; standards listed are for procurement and verification purposes only.

Working Principle

Bottles are conveyed into the machine and positioned under rotating capping heads. The heads descend onto each bottle, pick up a cap from a supply, and apply it with precise torque controlled by the machine's system. After tightening, the machine verifies proper seal formation, ensuring the cap is correctly seated. Bottles then exit the machine for further processing. The rotary design allows continuous operation, with multiple heads working simultaneously to achieve high throughput. The machine's controls allow adjustment of torque and speed to accommodate different cap types and bottle sizes, while sensors monitor the capping process to detect misalignment or insufficient torque, triggering rejection or alarm as needed.

Common Materials

Stainless Steel 316L, Food-Grade Plastics, Anodized Aluminum

Technical Parameters

Parameter	Typical range	Notes & selection driver
Maximum SpeedRequired	300–600 bottles/minute	Maximum processing capacity under optimal conditions
Torque RangeRequired	0.5–5.0 N·m	Adjustable torque application range for different cap types
Cap Size RangeRequired	20–50 mm	Minimum and maximum cap diameters the machine can handle
Power ConsumptionRequired	5.5–11 kW	Average power consumption during normal operation
Compressed Air RequirementRequired	0.6–0.8 bar	Required compressed air pressure for pneumatic components
Machine Weight	1500–3500 kg	Total weight of the machine including standard components
Bottle Diameter Range	40–90 mm	Standard bottle body diameter
Bottle Height Range	120–300 mm	Adjustable height for different bottles
Capping Accuracy	±0.1 mm	Positioning tolerance for cap placement
Electrical Supply	380±10% V AC	Three-phase, 50/60 HzIEC 60038
Noise Level	≤75 dB(A)	At 1 m distanceISO 11201
Operating Temperature	10–40 °C	Ambient temperature range
Ingress Protection	IP54–IP65	Dust and water protectionIEC 60529

Ranges are indicative industry figures for RFQ preparation, not a supplier commitment. Confirm every value and standard with the legal manufacturer before ordering.

Components / BOM

Rotary Capping Head
Applies and tightens caps onto bottles with precise torque

Material: Stainless Steel 316L
Bottle Positioning System
Accurately positions bottles under capping heads

Material: Anodized Aluminum
Torque Control Unit
Monitors and adjusts applied torque for consistent sealing

Material: Stainless Steel and Electronics
Cap Feeding System
Supplies caps to capping heads in correct orientation

Material: Food-Grade Plastics
Control Panel
Interface for machine operation, settings adjustment, and monitoring

Material: Stainless Steel and Touchscreen

Industry Taxonomies & Aliases

Commonly used trade names and technical identifiers for High-Speed Rotary Bottle Capping Machine.

Manufacturers of High-Speed Rotary Bottle Capping Machine

12 companies list this product among what they make. Company figures are quoted from each company's own website; every card states where the relationship came from.

DGSF Machinery

Dongguan, Guangdong, CN