Editorial Technical Reference

Agitator (optional)

This page explains how Agitator (optional) is classified within Chemical Manufacturing. Technical values and manufacturer relationships are research references; confirm the current specification and supplier evidence for each order.

Technical Definition & Core Assembly

An optional mechanical device used to mix, blend, or homogenize the contents of a chemical storage tank.

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Product Specifications

Technical details and manufacturing context for Agitator (optional)

Definition
An agitator is an optional component of a chemical storage tank designed to ensure uniform mixing of stored chemicals, prevent sedimentation or separation of components, maintain consistent temperature and concentration throughout the tank, and facilitate chemical reactions when required. It helps maintain product quality and process efficiency by preventing stratification. The agitator typically consists of a motor-driven shaft with impellers or blades that rotate within the tank. The rotation creates fluid motion, turbulence, and shear forces that mix the tank contents. The design (impeller type, speed, positioning) determines the mixing intensity and pattern. Materials on file include stainless steel (e.g., 304, 316L), carbon steel with protective coating, and special alloys (Hastelloy, Titanium) for corrosive chemicals. A key specification is impeller diameter (unit: mm), which determines the mixing reach and power requirements relative to tank size. This value must be confirmed for the specific tank and application. The agitator is selected based on tank geometry, chemical properties, and process requirements. It interfaces with the tank via mounting flanges or a top-mounted drive. Verification questions include: What is the required impeller diameter for the tank volume? What material is compatible with the stored chemicals? What speed and power are needed? Maintenance signals include unusual noise, vibration, or reduced mixing performance. Failure boundaries include impeller damage, shaft misalignment, or motor failure. Always verify model-specific values and standards with the legal manufacturer or supplier.
Working Principle
The agitator uses a motor-driven shaft with impellers or blades that rotate inside the tank. This rotation induces fluid motion, creating turbulence and shear forces that mix the contents. The impeller type, speed, and positioning determine the mixing intensity and flow pattern, ensuring uniform distribution of components and preventing settling or stratification. The design must match the tank size and chemical properties to achieve effective mixing.
Common Materials
Stainless Steel (e.g., 304, 316L), Carbon Steel with protective coating, Special alloys (Hastelloy, Titanium) for corrosive chemicals
Technical Parameters

What to specify in your RFQ

  • Impeller diameter, which determines the mixing reach and power requirements relative to tank size. in mm

These are the quantities to specify to the manufacturer when sizing or requesting a quote. The manufacturer's own documentation governs the exact figures and applicable standard.

Components / BOM
  • Motor
    Provides rotational power to drive the agitator shaft.
    Material: Cast iron/aluminum housing with copper windings
  • Shaft Part
    Transmits torque from motor to impeller, submerged in tank contents.
    Material: Stainless steel or corrosion-resistant alloy
  • Impeller/Blades Part
    Creates fluid motion and mixing through rotation in the tank.
    Material: Stainless steel, plastic, or specialized coatings
  • Seal/Gland Part
    Prevents leakage of tank contents along the rotating shaft.
    Material: Mechanical seal materials (carbon, ceramic, elastomers)

Applied To / Applications

This component is essential for the following industrial systems and equipment:

Industrial Ecosystem & Supply Chain Structure

Complementary Systems
Downstream Applications
Specialized Tooling

Application Fit & Sizing Matrix

Operational Limits
pressure: Atmospheric to 10 bar
flow rate: Up to 500 m³/h
temperature: -20°C to 150°C
slurry concentration: Up to 60% solids by weight
Media Compatibility
✓ Water-based solutions ✓ Oil-based fluids ✓ Chemical slurries
Unsuitable: Highly corrosive acids (e.g., concentrated sulfuric acid)
Sizing Data Required
  • Tank volume (m³)
  • Fluid viscosity (cP)
  • Required mixing intensity (RPM)

Reliability & Engineering Risk Analysis

Failure Mode & Root Cause
Bearing failure
Cause: Inadequate lubrication, contamination, or misalignment leading to excessive wear and heat generation.
Shaft seal leakage
Cause: Wear from abrasive media, improper installation, or chemical attack compromising seal integrity.
Maintenance Indicators
  • Unusual vibration or noise indicating imbalance or bearing issues.
  • Visible fluid leakage around shaft seals or housing.
Engineering Tips
  • Implement a predictive maintenance program with vibration analysis and lubrication management.
  • Use compatible materials for seals and components based on process media, and ensure proper alignment during installation.

Indicative industry ranges for design and RFQ preparation. Confirm the exact figures and applicable standard with the manufacturer before specifying.

Compliance & Manufacturing Standards

Applicable Standards
ISO 2858: End-suction centrifugal pumps (Design and dimensions) ANSI/ASME B73.1: Specification for horizontal end-suction centrifugal pumps for chemical process CE Marking (EU Machinery Directive 2006/42/EC)

Quoted from the published standard.

Manufacturing Precision
  • Shaft runout: +/-0.05mm
  • Impeller clearance: +/-0.1mm
Quality Inspection
  • Hydrostatic pressure test
  • Vibration analysis test

Manufacturers of Agitator (optional)

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Frequently Asked Questions

What is the purpose of an agitator in a chemical storage tank?

It ensures uniform mixing, prevents sedimentation or separation, maintains consistent temperature and concentration, and facilitates chemical reactions when required.

What materials are available for agitators?

Stainless steel (e.g., 304, 316L), carbon steel with protective coating, and special alloys like Hastelloy or Titanium for corrosive chemicals.

How is the impeller diameter determined?

Impeller diameter (in mm) is a key specification that affects mixing reach and power requirements. It must be selected based on tank size and process needs, and confirmed with the manufacturer.

What maintenance signals indicate a problem?

Unusual noise, vibration, or reduced mixing performance may indicate impeller damage, shaft misalignment, or motor issues. Regular inspection is recommended.

Data Basis

Editorial classification, named public sources where available, and source-reviewed manufacturer records.

Preliminary Technical Classification
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