Reaction Chamber for Regeneration Section

Product Specifications

Technical details and manufacturing context for Reaction Chamber

Definition

The Reaction Chamber is a critical component of the Regeneration Section, designed to facilitate specific chemical or physical reactions under controlled conditions of temperature, pressure, and atmosphere. It serves as the core processing unit where raw or spent materials are converted into regenerated products or intermediate compounds, enabling the recovery and reuse of valuable substances within an industrial system. The chamber is typically constructed from materials such as Stainless Steel 316L, Hastelloy, or Quartz, selected based on the chemical compatibility and process requirements. Key design parameters include an internal volume ranging from 0.5 to 5 m³, a design pressure of 1.0 to 1.6 MPa, and a design temperature of 150 to 350°C. Stirring speeds of 50 to 500 rpm facilitate mixing, while heating and cooling rates of 2–10°C/min and 1–5°C/min respectively ensure controlled thermal profiles. Temperature uniformity is maintained within ±5°C, and measurement accuracies for pressure and temperature are ±0.5% FS and ±0.5°C, respectively. The leakage rate is limited to ≤0.1 Pa·m³/s per ISO 15848-1 to prevent contamination. Electrical power requirements range from 15 to 60 kW, with a supply voltage of 380 V AC ±10% (three-phase, 50/60 Hz) per IEC 60038. The chamber offers ingress protection rated IP54 to IP65 per IEC 60529, and its weight varies from 1500 to 8000 kg, affecting installation and foundation needs. These specifications are reference ranges; actual values must be confirmed with the manufacturer for specific models and applications.

Working Principle

Materials are introduced into the sealed chamber, where controlled environmental conditions (e.g., heat, catalysts, specific gas atmospheres) are applied to drive a desired chemical reaction, such as decomposition, synthesis, or catalytic regeneration, transforming the input materials. The chamber's design allows precise regulation of temperature, pressure, and stirring speed to ensure consistent reaction kinetics and product quality. Heating and cooling rates are managed to avoid thermal shock or cracking, while temperature uniformity ensures even processing. The sealed environment and low leakage rate prevent contamination and maintain process integrity. After the reaction, the regenerated materials or intermediates are extracted for further use or processing.

Common Materials

Stainless Steel 316L, Hastelloy, Quartz

Technical Parameters

Parameter	Typical range	Notes & selection driver
Internal Volume	0.5–5 m³	Determines batch size and footprint
Design Temperature	150–350 °C	Above 350°C material creep becomes significant
Stirring Speed	50–500 rpm	Higher speeds improve mixing but increase wear
Heating Rate	2–10 °C/min	Faster rates may cause thermal shock
Cooling Rate	1–5 °C/min	Controlled cooling prevents cracking
Temperature Uniformity	±5 °C	Critical for consistent reaction yield
Pressure Measurement Accuracy	±0.5 % FS	Required for process control
Temperature Measurement Accuracy	±0.5 °C	Ensures reaction reproducibility
Leakage Rate	≤0.1 Pa·m³/s	Exceeds limit may cause product contaminationISO 15848-1
Electrical Power	15–60 kW	Depends on heating/cooling demand
Supply Voltage	380 ±10% V AC	Three-phase, 50/60 HzIEC 60038
Ingress Protection	IP54–IP65	Protects against dust and water jetsIEC 60529
Weight	1500–8000 kg	Affects installation and foundation requirements

Ranges are indicative industry figures for RFQ preparation, not a supplier commitment. Confirm every value and standard with the legal manufacturer before ordering.

Components / BOM

Chamber Body
The chamber shell itself: encloses the process volume and carries the operating pressure and temperature.
Heating Jacket
Provides uniform heating to the chamber walls to maintain the required reaction temperature.

Material: Stainless Steel
Thermocouple Port Part
Allows insertion of temperature sensors for precise monitoring and control of the internal environment.

Material: Stainless Steel
Viewport Part
A sealed window for visual inspection of the reaction process inside the chamber.

Material: Quartz or Borosilicate Glass

Applied To / Applications

This component is essential for the following industrial systems and equipment:

Regeneration Section

View system integration details

Reaction Module

View system integration details

Manufacturers of Reaction Chamber

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Frequently Asked Questions

What materials are used for the Reaction Chamber?

The chamber can be constructed from Stainless Steel 316L, Hastelloy, or Quartz, depending on the chemical compatibility and process requirements. The specific material should be selected based on the reactants and operating conditions.

What are the typical operating parameters?

Typical parameters include an internal volume of 0.5–5 m³, design pressure of 1.0–1.6 MPa, design temperature of 150–350°C, stirring speed of 50–500 rpm, and heating/cooling rates of 2–10°C/min and 1–5°C/min, respectively. These are reference ranges; confirm with the manufacturer for your application.

How is the chamber sealed to prevent leaks?

The chamber is designed to meet a leakage rate of ≤0.1 Pa·m³/s per ISO 15848-1, ensuring a tight seal to prevent contamination and maintain process integrity. Proper maintenance of seals and gaskets is essential.

What electrical requirements does the chamber have?

The chamber requires an electrical power supply of 15–60 kW, with a three-phase voltage of 380 V AC ±10% (50/60 Hz) per IEC 60038. The ingress protection rating is IP54–IP65 per IEC 60529, protecting against dust and water jets.

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pressure:	0-10 bar (0-145 psi)
flow rate:	Up to 100 m³/h (440 GPM)
temperature:	50-300°C (122-572°F)
slurry concentration:	Up to 40% solids by weight

Reaction Chamber

Product Specifications

Applied To / Applications

Industrial Ecosystem & Supply Chain Structure

Application Fit & Sizing Matrix

Reliability & Engineering Risk Analysis

Compliance & Manufacturing Standards