Editorial Technical Reference

Manual multi-axis alignment stage: XY, Z, rotation and tip-tilt stages stacked and driven by micrometers

Hand-adjusted stack of XY, Z, rotation and tip-tilt stages for aligning a lens, fibre or sample · ±3 to ±6.5 mm linear, ±5° fine rotation, ±2° to ±3° tilt, 1 to 4 kg per stage

Where a lens, a fibre end or a small sample has to be brought onto an optical axis by hand, one way to do it is a stack of small stages: a linear XY stage at the bottom, a vertical stage on it, then a rotation stage and a tip-tilt platform, each moved by its own micrometer. This page is about that hand-adjusted stack — what each layer contributes, how far each one moves, how much it carries, and what changes when the micrometers are replaced by motorized actuators.

Manually adjusted multi-axis alignment assemblies built by stacking compact XY, Z, rotation and tip-tilt (kinematic) stages driven by micrometers, used to align optics, fibres and samples in laboratories, inspection and assembly. Motor-driven XY tables and XYZ stages for automated dispensing, placement and inspection are covered on the XYZ positioning stage page; the general class of manual and motorized linear, rotary and tilt stages on the Precision positioning stages page; single ball-screw axes on the Linear positioning stage (ball screw driven) page; CNC and indexing rotary tables on the Rotary table page; heavy rail-mounted gantries on the Gantry system for heavy loads page.

CNFX editorial research · Sources checked October 12, 2026 · 4 sources

Stacked manual XY, rotation and tilt stages with micrometer knobs holding a lens mount under a microscope column on a granite table, with a gloved operator turning one knob
Hand-adjusted stage stack aligning a lens mount

01

Four stages in one 40 mm stack: steel XY, Z, brass rotation and aluminium tip-tilt

OptoSigma sells a manual six-axis assembly (XYZ, rotation and two tilt axes) built from four catalogue stages, all 40 mm and joined by M3 threads. [1]

The assembly text and the part listing do not quite agree: the description gives the XY stage "a 6.5mm range" and the Z stage "a 3mm range", while the part names read +/-6.5 mm and +/-3 mm. [1] Ask the supplier whether travel is stated as total stroke or as plus-or-minus from centre before relying on either figure.

Editorial calculation: the four list prices add up to 726 + 552 + 333 + 189 = USD 1,800 for the stack at the time of review; prices change and exclude mounting adapters.

Editorial note: the order of the stack decides which motions move the others. With rotation and tilt on top, turning the XY micrometers moves the whole angular sub-assembly without changing its angles, but a tilt adjustment swings the part about the tilt stage's pivot, not about the lens or fibre tip, so the part can walk off the optical axis and need re-centring in XY.

Layer (bottom to top)OptoSigma partConstruction and drivePublished travelList price (USD, at review)
XY translationTSD-402C40 × 40 mm steel stage on EXC bearings, centre micrometer±6.5 mm per axis [1]726
Z (vertical)TSD-40340 × 40 mm EXC bearing steel stage, horizontal platform, centre micrometer±3 mm [1]552
Rotation (θ)KSP-406M40 mm diameter brass stage, lapped-surface bearing, micrometer drive360° manual, ±5° fine [1]333
Tip-tilt (α, β)AIS-40B40 × 40 mm aluminium two-axis kinematic tilt stage, edge knobs±2° [1]189

Tell the supplier the part to be aligned and its weight, which axes must be adjustable, the required travel and angle on each, the mounting thread or hole pattern, and the height available between the table and the optical axis.

02

Angle and load by size: Edmund Optics tip-tilt stages at ±2° to ±3° and rotary stages at ±5° fine

In Edmund Optics' TECHSPEC manual stages, angular range and load both depend on the platform size, and the largest tip-tilt stage gives up angle for load. [2] [3]

The tip-tilt stages are aluminium, tilt in two axes with a kinematic movement and are driven by metric micrometers. [2] The rotary stages have a slide-fit guide, a locking screw, 360° coarse and ±5° total fine rotation by micrometer, and are rated Class 100 (ISO 5) clean-room compatible. [3] OptoSigma's 40 mm rotation stage likewise combines 360° manual rotation with ±5° fine adjustment, and its 40 mm tilt stage gives ±2° where Edmund's 40 mm tip-tilt gives ±3°. [1] [2]

Editorial note: in a stack each stage carries the stages above it as well as the part. A 40 mm rotary stage rated 1.5 kg under a tip-tilt stage and a lens mount is carrying both; add the weights of everything above each stage and compare that sum with its rating.

Stage size (mm)Tip-tilt travel (°)Tip-tilt load (kg)Rotary stage load (kg), Ø same size
30±321
40±321.5
70±333
125±245 [2] [3]

Ask for each angular stage: range, the angle moved per micrometer revolution or division, where the pivot point lies relative to the platform surface, and the load rating for the stack position it will occupy.

03

Replacing the micrometers with actuators: a ±2° tilt, ±2.5° rotation platform at 1.25 µm per step

EKSMA Optics sells the same kind of two-axis angular platform with motorized actuators in place of micrometers. Its 970-0090 (multi-axis tilt platform 6TP116) tilts ±2° out of plane and rotates ±2.5° in plane about a kinematic pivot point, moved by two screws placed side by side. [4]

EKSMA states that the adjustment movements are not calibrated and are uncoupled, and that a manual version and a vacuum version are available. [4] The resolution and repeatability are those of the linear actuators, in micrometres; the datasheet does not convert them into an angle.

Editorial calculation: 0.25 mm pitch ÷ 1.25 µm per full step = 200 full steps per screw revolution, and 1.25 µm ÷ 8 = 0.156 µm at 1/8 step, matching the stated figures. [4]

Editorial note: because the angular movements are not calibrated, a motorized tilt platform like this still needs feedback from the optical signal or an autocollimator to know the actual angle; the motors make the adjustment repeatable and remote, not absolute.

EKSMA 970-0090Published value
Lead screw pitch0.25 mm [4]
Resolution, full step / 1/8 step1.25 µm / 0.156 µm [4]
Repeatability1 µm [4]
Maximum load15 kg [4]
End limit switches2 optocoupler switches per actuator [4]
Weight1.3 kg [4]

04

What to send for a manual alignment stack

Paste it into your enquiry below or into an email to a maker, then replace every bracket.

Part: [lens, fibre, sample; weight; mounting]
Axes: [X, Y, Z, rotation, tip, tilt — which ones]
Travel: [mm per linear axis; degrees per angular axis]
Drive: [micrometer, differential micrometer, or motorized actuator]
Stack: [order of stages; height to optical axis]
Environment: [clean room class; vacuum]
Documents: [drawings; load ratings per stage]

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Buyer questions

Which stages make up a manual six-axis alignment stage?

OptoSigma's 40 mm assembly stacks a steel XY stage (±6.5 mm), a Z stage (±3 mm), a brass rotation stage (360°, ±5° fine) and a ±2° two-axis kinematic tilt stage, all micrometer or knob driven. [1]

How much tilt does a manual tip-tilt stage give?

Edmund Optics lists ±3° for its 30, 40 and 70 mm tip-tilt stages and ±2° for the 125 mm size; OptoSigma's 40 mm tilt stage gives ±2°. [2] [1]

How much load can a small rotary stage carry?

Edmund Optics rates its manual rotary stages at 1 kg (30 mm), 1.5 kg (40 mm), 3 kg (70 mm) and 5 kg (125 mm). [3]

Can a tilt platform be motorized?

Yes; EKSMA's 970-0090 gives ±2° tilt and ±2.5° rotation with actuators of 0.25 mm lead screw pitch, 1.25 µm full-step resolution and 1 µm repeatability, with uncalibrated, uncoupled movements. [4]

Sources and what still needs a direct check

Sources checked 2026-10-12. The stack, its parts, travel and list prices come from OptoSigma's assembly page; angle and load by size from Edmund Optics' tip-tilt and rotary stage family sheets; the motorized tilt-rotation platform from EKSMA Optics' datasheet.

  1. OptoSigma — Manual 6 axis stage XYZ Rotary TipTilt (STC-TSD-XYZ-KSP-Θ-AIS-αβ) ↗ Manufacturer product page Return to text ↑
  2. Edmund Optics — Tip-Tilt Stages, family 3222 (product sheet) ↗ Manufacturer product sheet Return to text ↑
  3. Edmund Optics — Rotary Stages, family 3221 (product sheet) ↗ Manufacturer product sheet Return to text ↑
  4. EKSMA Optics — 970-0090 Motorized rotation and tilt stage (datasheet) ↗ Manufacturer datasheet Return to text ↑

Still to check yourself

  • Confirm whether travel is total or ±.
  • Add up the weight each stage carries.
  • Ask where the tilt pivot lies.
  • Decide manual or motorized drive.
  • Verify the legal supplier and factory.
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