Industry-Verified Manufacturing Data (2026)

Stator Assembly

Based on aggregated insights from multiple verified factory profiles within the CNFX directory, the standard Stator Assembly used in the Electrical Equipment Manufacturing sector typically supports operational capacities ranging from standard industrial configurations to heavy-duty production requirements.

Technical Definition & Core Assembly

A canonical Stator Assembly is characterized by the integration of Stator Core and Stator Windings. In industrial production environments, manufacturers listed on CNFX commonly emphasize Electrical steel laminations construction to support stable, high-cycle operation across diverse manufacturing scenarios.

The stationary component of an electric motor that generates a rotating magnetic field when energized.

Product Specifications

Technical details and manufacturing context for Stator Assembly

Definition
The stator assembly is the stationary part of an actuator motor that contains the windings or permanent magnets. When electrical current flows through the windings, it creates a magnetic field that interacts with the rotor's magnetic field to produce torque and rotational motion. In actuator motors, the stator assembly provides precise control over the motor's position, speed, and torque output.
Working Principle
The stator assembly operates by converting electrical energy into a rotating magnetic field. When alternating current is applied to the stator windings, it creates a magnetic field that rotates at a specific frequency. This rotating magnetic field induces currents in the rotor (or interacts with permanent magnets on the rotor), creating electromagnetic forces that cause the rotor to turn. The stator's design determines the motor's speed, torque characteristics, and efficiency.
Common Materials
Electrical steel laminations, Copper windings, Insulation materials, Structural steel frame
Technical Parameters
  • Stator outer diameter - critical dimension for motor housing compatibility (mm) Customizable
Components / BOM
  • Stator Core
    Provides magnetic path for flux and supports windings
    Material: Electrical steel laminations
  • Stator Windings
    Conduct electrical current to create magnetic field
    Material: Insulated copper wire
  • Insulation System
    Electrically isolates windings from core and between phases
    Material: Polyimide film, epoxy, or varnish
  • Terminal Box
    Provides connection points for power supply cables
    Material: Plastic or metal housing
Engineering Reasoning
0-180°C winding temperature, 0-1000 V insulation voltage, 0-50 m/s² vibration amplitude
200°C winding insulation breakdown, 1200 V dielectric failure, 80 m/s² mechanical resonance
Design Rationale: Class H insulation thermal degradation at 180°C continuous, Paschen's law dielectric breakdown at 3 kV/mm air gap, natural frequency resonance at 2-5 kHz
Risk Mitigation (FMEA)
Trigger Phase imbalance exceeding 5% voltage differential
Mode: Overheating in specific winding segments
Strategy: Delta-wye transformer configuration with 1% tolerance balancing
Trigger Harmonic distortion above 8% THD at 150 Hz
Mode: Eddy current losses in stator laminations
Strategy: 0.35 mm silicon steel laminations with oxide insulation coating

Industry Taxonomies & Aliases

Commonly used trade names and technical identifiers for Stator Assembly.

Applied To / Applications

This component is essential for the following industrial systems and equipment:

Industrial Ecosystem & Supply Chain DNA

Complementary Systems
Downstream Applications
Specialized Tooling

Application Fit & Sizing Matrix

Operational Limits
pressure: Atmospheric to 10 bar (sealed housing dependent)
other spec: Max voltage: 15 kV, Frequency: 50/60 Hz (or variable), Slurry concentration: Not applicable (dry operation only)
temperature: -40°C to 180°C (depending on insulation class)
Media Compatibility
✓ Clean dry air ✓ Inert gases (N2, Argon) ✓ Transformer oil (for immersed cooling)
Unsuitable: Conductive/abrasive slurries or wet environments
Sizing Data Required
  • Motor power rating (kW/HP)
  • Supply voltage and frequency
  • Required torque/speed characteristics

Reliability & Engineering Risk Analysis

Failure Mode & Root Cause
Insulation breakdown
Cause: Thermal degradation from overheating, contamination by oils/coolants, or electrical stress from voltage spikes
Winding deformation/loosening
Cause: Electromagnetic forces during start-up/load changes, mechanical vibration from misalignment/imbalance, or thermal cycling causing expansion/contraction
Maintenance Indicators
  • Burning odor or visible smoke from windings
  • Unusual humming/buzzing sounds or increased vibration during operation
Engineering Tips
  • Implement regular infrared thermography scans to detect hot spots in windings before catastrophic failure
  • Use vibration analysis and motor current signature analysis (MCSA) to identify developing mechanical/electrical faults early

Compliance & Manufacturing Standards

Reference Standards
ISO 9001:2015 Quality Management Systems IEC 60034-1 Rotating Electrical Machines - Rating and Performance ANSI/EIA 364-13 Electrical Connector Test Procedures
Manufacturing Precision
  • Bore Diameter: +/-0.015 mm
  • Stack Height: +/-0.1 mm
Quality Inspection
  • High-Potential (Hi-Pot) Dielectric Strength Test
  • Dimensional Verification via Coordinate Measuring Machine (CMM)

Factories Producing Stator Assembly

Verified manufacturers with capability to produce this product in China

✓ 93% Supplier Capability Match Found

P Procurement Specialist from Germany Feb 20, 2026
★★★★★
"Reliable performance in harsh Electrical Equipment Manufacturing environments. No issues with the Stator Assembly so far."
Technical Specifications Verified
T Technical Director from Brazil Feb 17, 2026
★★★★★
"Testing the Stator Assembly now; the Number of Poles results are within 1% of the laboratory datasheet."
Technical Specifications Verified
P Project Engineer from Canada Feb 14, 2026
★★★★★
"Impressive build quality. Especially the Number of Poles is very stable during long-term operation."
Technical Specifications Verified
Verification Protocol

“Feedback is collected from verified sourcing managers during RFQ (Request for Quote) and factory evaluation processes on CNFX. These reports represent historical performance data and technical audit summaries from our B2B manufacturing network.”

17 sourcing managers are analyzing this specification now. Last inquiry for Stator Assembly from Thailand (1h ago).

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Frequently Asked Questions

What materials are used in your stator assemblies?

Our stator assemblies use electrical steel laminations for the core, copper windings for conductivity, insulation materials for safety, and a structural steel frame for durability.

How do I specify the insulation class for a stator assembly?

The insulation class (e.g., Class F, Class H) indicates the thermal tolerance of the insulation materials. Specify based on your motor's operating temperature requirements and industry standards.

What factors determine the number of poles in a stator assembly?

The number of poles determines the motor's synchronous speed and is selected based on the desired RPM and power supply frequency (e.g., 2-pole for 3600 RPM at 60Hz).

Can I contact factories directly on CNFX?

CNFX is an open directory, not a transaction platform. Each factory profile provides direct contact information and production details to help you initiate direct inquiries with Chinese suppliers.

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