INDUSTRY COMPONENT

Duct Flange

A duct flange is a connecting component that joins duct sections in industrial fume extraction systems, ensuring airtight seals and structural integrity.

Component Specifications

Definition
A duct flange is a standardized mechanical interface used to connect ductwork sections in industrial ventilation and fume extraction systems. It consists of a flat, ring-shaped plate with evenly spaced bolt holes that align with corresponding flanges on adjacent duct sections. When bolted together with gaskets, it creates a secure, airtight connection that prevents leakage of contaminated air, maintains system pressure, and allows for modular assembly and disassembly for maintenance. In fume extraction hood applications, flanges are critical for maintaining negative pressure and ensuring efficient capture of hazardous fumes, vapors, and particulates at their source.
Working Principle
The duct flange operates on the principle of mechanical compression sealing. When two flanged duct ends are aligned and bolted together with an intermediate gasket, the applied torque creates uniform pressure across the gasket surface. This compression deforms the gasket material to fill microscopic imperfections in the flange faces, creating an airtight barrier. The flange's structural rigidity distributes mechanical loads from duct weight, thermal expansion, and system pressure evenly across the connection, preventing distortion and maintaining alignment. In fume extraction systems, this sealed connection maintains the designed airflow velocity and negative pressure necessary for effective contaminant capture.
Materials
Galvanized steel (SGCC, DX51D+Z), Stainless steel (304, 316L), Aluminum alloy (6061-T6), with surface treatments including zinc plating, powder coating, or anodizing for corrosion resistance. Gaskets: EPDM rubber, silicone, or neoprene with temperature resistance from -40°C to +200°C.
Technical Parameters
  • Flange Types Slip-on, Weld Neck, Blind, Lap Joint
  • Surface Finish Ra ≤ 3.2μm for effective gasket sealing
  • Pressure Rating PN6 to PN16 (DIN), Class 150 to 300 (ANSI)
  • Flange Thickness 3mm to 10mm (varies by diameter and pressure)
  • Temperature Range -30°C to +400°C (depending on material)
  • Bolt Hole Quantity 4, 8, 12, or 16 holes (evenly spaced)
  • Flatness Tolerance ≤ 0.2mm across sealing surface
  • Bolt Circle Diameter Standardized per DIN 24190, ISO 5801
Standards
ISO 5801, DIN 24190, SMACNA, ASHRAE

Industry Taxonomies & Aliases

Commonly used trade names and technical identifiers for Duct Flange.

Parent Products

This component is used in the following industrial products

Engineering Analysis

Risks & Mitigation
  • Leakage due to improper gasket installation
  • Corrosion from chemical fumes reducing structural integrity
  • Thermal expansion mismatch causing bolt fatigue
  • Improper bolt torque leading to uneven sealing pressure
  • Galvanic corrosion in dissimilar metal connections
FMEA Triads
Trigger: Insufficient bolt torque during installation
Failure: Gasket compression uneven, leading to localized leakage
Mitigation: Use calibrated torque wrenches with criss-cross tightening sequence; implement torque verification procedures
Trigger: Chemical attack on gasket material from aggressive fumes
Failure: Gasket degradation causing system leakage and pressure loss
Mitigation: Select chemically resistant gasket materials (FFKM for extreme conditions); implement regular inspection schedule
Trigger: Thermal cycling causing bolt relaxation
Failure: Gradual loss of flange clamping force over time
Mitigation: Use spring washers or Belleville washers; implement retorquing schedule after initial thermal cycles

Industrial Ecosystem

Compatible With

Interchangeable Parts

Compliance & Inspection

Tolerance
Flange flatness: ±0.2mm, Bolt hole alignment: ±0.5mm angular deviation, Surface roughness: Ra 3.2μm max on sealing face
Test Method
Pressure decay test (ISO 5801): Pressurize to 1.5x working pressure, measure leakage < 0.1% volume/hour; Bubble test (ASTM E515): Apply soap solution, inspect for bubbles at 1.25x working pressure

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Frequently Asked Questions

What is the difference between slip-on and weld neck flanges for ductwork?

Slip-on flanges slide over the duct end and are welded on both sides, offering easier alignment but lower pressure capacity. Weld neck flanges have a tapered hub that is butt-welded to the duct, providing superior strength, better stress distribution, and higher pressure ratings suitable for critical fume extraction applications.

How often should duct flange gaskets be inspected in fume extraction systems?

Gaskets should be visually inspected quarterly and pressure-tested annually. In systems handling corrosive fumes or operating at high temperatures, more frequent inspections (monthly) are recommended. Replacement is typically needed every 2-5 years depending on service conditions.

Can different flange standards (DIN vs. ISO) be interconnected?

Direct interconnection is not recommended due to dimensional differences in bolt patterns and sealing surfaces. Adapter plates or transition pieces with dual bolt patterns must be used, and proper gasket selection is critical to prevent leakage at mixed-standard connections.

Can I contact factories directly?

Yes, each factory profile provides direct contact information.

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