Editorial Technical Reference

Infrared Pyrometer

This page explains how Infrared Pyrometer is classified within Basic Metal Manufacturing. Technical values and manufacturer relationships are research references; confirm the current specification and supplier evidence for each order.

Technical Definition & Core Assembly

A non-contact temperature measurement device that detects infrared radiation emitted by objects to determine their surface temperature.

Representative product image. Confirm appearance and specifications with the manufacturer.

Product Specifications

Technical details and manufacturing context for Infrared Pyrometer

Definition
An infrared pyrometer is a critical component within a Molten Metal Temperature Measurement System that enables precise, non-contact temperature monitoring of molten metal surfaces. It operates by detecting the infrared radiation emitted from the metal's surface and converting this radiation into an electrical signal that corresponds to temperature, allowing for continuous monitoring without physical contact that could contaminate the metal or damage the sensor. The pyrometer uses an optical system to collect infrared radiation from the target surface, focusing it onto a detector (typically a thermopile, pyroelectric, or photodiode) which converts the radiant energy into an electrical signal. This signal is processed through electronics that apply calibration algorithms accounting for emissivity, ambient conditions, and atmospheric absorption to calculate and output the precise temperature. The device is designed for harsh industrial environments, with a stainless steel housing and aluminum heat sink, and offers a range of configurable parameters including temperature range (0–3000 °C), emissivity setting (0.10–1.00), field of view (10:1–100:1 D:S ratio), response time (1–500 ms), spectral response (0.8–1.1 or 8–14 μm), accuracy (±0.5% of reading or ±1°C, whichever greater, per ASTM E1256), repeatability (±0.1% of reading or ±0.5°C), ambient temperature range (-20 to +70 °C), protection rating (IP65 standard, IP67 optional, per IEC 60529), output signals (4–20 mA, 0–10 V, RS485, Ethernet), power supply (24 VDC, 18–36 VDC), and service life (≥50,000 hours MTBF). Materials of construction include 316L stainless steel housing, germanium or silicon lens, and aluminum 6061-T6 heat sink. The device is intended for continuous duty and operates within specified environmental limits for vibration, humidity, and atmospheric pressure. All values are reference ranges; verify model-specific specifications with the manufacturer or supplier.
Working Principle
The pyrometer collects infrared radiation emitted from the target surface using an optical system. The radiation is focused onto a detector, such as a thermopile, pyroelectric, or photodiode, which converts the radiant energy into an electrical signal. The signal is then processed by internal electronics that apply calibration algorithms, accounting for emissivity, ambient conditions, and atmospheric absorption, to calculate and output the precise temperature measurement. The device allows adjustment of emissivity to match the target material, and the field of view determines the spot size relative to distance. The response time can be set for fast or slow measurements, and the spectral response is selected based on the application (short wavelength for metals, long wavelength for non-metals).
Common Materials
Germanium lens, Silicon photodiode, Stainless steel housing, Aluminum heat sink
Technical Parameters
ParameterTypical rangeNotes & selection driver
Temperature RangeRequired0–3000 °COperational temperature measurement range
Emissivity Setting0.10–1.00 ratio0.10–1.00 — Adjustable in 0.01 increments; accuracy of setting ±0.02.
Field of View10:1–100:1 D:S ratio10:1–100:1 — Distance to spot size ratio; select based on target size and distance.
Response TimeRequired1–500 ms1–500 — Adjustable; 90% of final value. Faster for moving targets, slower for averaging.
Spectral ResponseRequired0.8–1.1 or 8–14 μm0.8–1.1 or 8–14 — Short wavelength for metals, long wavelength for non-metals; specify application.
Accuracy±0.5% of reading or ±1°C (whichever greater)±0.5% of reading or ±1°C (whichever greater) — At ambient 23°C, emissivity 1.0, and blackbody source.ASTM E1256
Repeatability±0.1% of reading or ±0.5°C (whichever greater)±0.1% of reading or ±0.5°C (whichever greater) — For constant conditions.
Materials of ConstructionHousing: 316L stainless steel; Lens: Germanium (Ge) or Silicon (Si); Heat sink: Aluminum 6061-T6Housing: 316L stainless steel; Lens: Germanium (Ge) or Silicon (Si); Heat sink: Aluminum 6061-T6 — Lens material depends on spectral range; Ge for 8–14 μm, Si for 0.8–1.1 μm.
Ambient Temperature Range-20–+70 °C-20 to +70 — Without cooling; with air/water cooling up to 200°C ambient.
Protection RatingIP65 (standard), IP67 (optional)IP65 (standard), IP67 (optional) — IP65 for dusty/humid, IP67 for washdown.IEC 60529
Output Signal4–20 mA, 0–10 V, RS485, Ethernet4–20 mA, 0–10 V, RS485, Ethernet — Analog and digital options; specify required interface.
Power Supply24 VDC (18–36 VDC) V24 VDC (18–36 VDC) — Reverse polarity protected.
Duty CycleContinuousContinuous — Designed for 24/7 operation.
Service Life≥50,000 hours (MTBF) h≥50,000 hours (MTBF) — Under rated conditions.
Ambient temperature-20–+70 °C-20 to +70 °C — Outside this window: Above 70°C without cooling: electronics may overheat, causing drift or failure. Below -20°C: LCD may freeze, response time increases.
Relative humidity0–95% non-condensing0–95% non-condensing — Outside this window: Condensation on lens causes erroneous readings; internal corrosion if seals fail.
Vibration≤5 g (10–500 Hz)≤5 g (10–500 Hz) — Outside this window: Excessive vibration may misalign optics, causing spot size error or mechanical failure.
Atmospheric pressureAtmospheric (80–110 kPa)Atmospheric (80–110 kPa) — Outside this window: Not rated for vacuum or high pressure; housing may deform, seals leak.
Target emissivity0.10–1.000.10–1.00 — Outside this window: If emissivity set incorrectly, temperature reading error up to 50% for low emissivity targets.

Ranges are indicative industry figures for RFQ preparation, not a supplier commitment. Confirm every value and standard with the legal manufacturer before ordering.

Components / BOM
  • Optical Lens Part
    Collects and focuses infrared radiation from target onto detector
    Material: Germanium or sapphire with anti-reflective coating
  • Infrared Detector
    Converts infrared radiation into electrical signal
    Material: Thermopile or photodiode semiconductor
  • Signal Processor
    Amplifies and processes detector signal, applies temperature algorithms
    Material: Integrated circuit with microcontroller
  • Protective Housing Part
    Protects internal components from high ambient temperatures and environmental contaminants
    Material: Stainless steel with water/air cooling ports
  • Purge Air Connection Part
    Allows connection for clean air purge to keep lens clear of fumes and particulates
    Material: Stainless steel fitting

Industry Taxonomies & Aliases

Commonly used trade names and technical identifiers for Infrared Pyrometer.

Applied To / Applications

This component is essential for the following industrial systems and equipment:

Industrial Ecosystem & Supply Chain Structure

Complementary Systems
Downstream Applications
Specialized Tooling

Application Fit & Sizing Matrix

What Decides the Award
  • What is the target material and its emissivity? (e.g., molten steel ~0.3, aluminum ~0.1)
  • What is the required temperature range and accuracy?
  • What is the distance to target and required spot size? (D:S ratio)
  • What is the response time needed for the process speed?
  • What are the environmental conditions (ambient temp, dust, humidity, washdown)?
  • What output signal and communication protocol are required for integration?
  • What is the budget and required service life?
Failure Modes & Inspection
  • Lens contamination
    Check: Visual inspection; check for reduced signal or erratic readings. Clean with approved solvent.
  • Emissivity setting error
    Check: Compare reading with contact thermocouple on known emissivity surface; adjust setting.
  • Drift due to ambient temperature
    Check: Monitor reading stability over time; use blackbody calibrator at known temperature.
  • Optical misalignment
    Check: Check spot size with laser pointer or target; verify alignment per manual.
  • Electronic failure
    Check: Check output signal with multimeter; perform self-test if available; replace unit if faulty.

Reliability & Engineering Risk Analysis

Failure Mode & Root Cause
Lens contamination
Cause: Accumulation of dust, dirt, or process residues on the optical lens, blocking infrared radiation transmission and causing inaccurate temperature readings.
Sensor drift/calibration loss
Cause: Aging of internal components, exposure to extreme temperatures beyond specifications, or electrical interference leading to gradual measurement inaccuracies.
Maintenance Indicators
  • Erratic or inconsistent temperature readings compared to known process conditions
  • Visible physical damage to the lens or housing, or audible electrical arcing/buzzing from the unit
Engineering Tips
  • Implement regular lens cleaning with approved solvents and soft materials, and maintain a protective purge air system if in dirty environments
  • Establish a scheduled calibration program using traceable standards, and ensure proper electrical grounding/shielding to prevent interference

Indicative industry ranges for design and RFQ preparation. Confirm the exact figures and applicable standard with the manufacturer before specifying.

Compliance & Manufacturing Standards

Applicable Standards
ISO 18434-1:2008 (Condition monitoring and diagnostics of machines - Thermography) ANSI/ISA-12.12.01-2013 (Nonincendive Electrical Equipment for Use in Class I and II, Division 2 and Class III, Divisions 1 and 2 Hazardous (Classified) Locations) DIN 16160:2016 (Temperature measurement - Radiation thermometers; concepts, characteristics, and testing)

Quoted from the published standard.

Manufacturing Precision
  • Temperature Accuracy: ±1% of reading or ±1°C, whichever is greater
  • Spectral Response: ±0.1 µm deviation from specified wavelength
Quality Inspection
  • Emissivity Calibration Verification against blackbody reference source
  • Environmental Testing (IP rating validation for dust/water ingress protection)

Manufacturers of Infrared Pyrometer

1 company lists this product among what they make. Company figures are quoted from each company's own website; every card states where the relationship came from.

Dikai Optoelectronics
Hubei, CN
Also makes: Software Application
Listed on the company's own website · profile compiled by CNFX from public sources

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Frequently Asked Questions

What is the temperature measurement range of this infrared pyrometer?

The temperature range is specified as 0–3000 °C, but the actual range depends on the model and application. For example, 0–500 °C for low-temperature processes and 500–3000 °C for high-temperature processes. Always verify the specific range with the manufacturer or supplier.

How does the emissivity setting affect temperature readings?

Emissivity is adjustable from 0.10 to 1.00 in 0.01 increments. If set incorrectly, temperature readings can have errors up to 50% for low-emissivity targets. It is crucial to set the emissivity to match the target material's emissivity for accurate measurements.

What are the available output signal options?

The pyrometer offers analog and digital output options: 4–20 mA, 0–10 V, RS485, and Ethernet. The required interface should be specified when ordering. Verify compatibility with your control system.

What is the protection rating and ambient temperature range?

The standard protection rating is IP65, with IP67 optional, per IEC 60529. The ambient temperature range is -20 to +70 °C without cooling; with air or water cooling, it can operate up to 200 °C ambient. Confirm the cooling requirements for your environment.

Data Basis

Editorial classification, named public sources where available, and source-reviewed manufacturer records.

Preliminary Technical Classification
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