Editorial Technical Reference

Air Supply Manifold

This page explains how Air Supply Manifold is classified within Machinery and Equipment Manufacturing. Technical values and manufacturer relationships are research references; confirm the current specification and supplier evidence for each order.

Technical Definition & Core Assembly

A distribution component that channels compressed air from a single source to multiple outlets within an air bearing system.

Representative product image. Confirm appearance and specifications with the manufacturer.

Product Specifications

Technical details and manufacturing context for Air Supply Manifold

Definition
The Air Supply Manifold is a critical component of an Air Bearing System, responsible for receiving compressed air from the main supply line and evenly distributing it to individual air bearings or bearing zones. It ensures consistent pressure and flow to each outlet, which is essential for maintaining the precise levitation and frictionless motion characteristic of air bearing technology. The manifold is typically manufactured from aluminum alloy (e.g. 6061-T6, anodized) or stainless steel, with port sizes ranging from G1/8 to G1/2 (BSPP threads per ISO 228-1). It is designed for operating pressures between 1.0 and 1.6 MPa, with a leak rate not exceeding 0.01 MPa·L/s at 1.0 MPa internal pressure (ISO 27895). The number of outlets can be configured from 4 to 12, and the flow rate per outlet (Cv) ranges from 0.5 to 2.5 at a 0.1 MPa pressure drop. The manifold operates within a temperature range of -40°C to 85°C (non-condensing) and features sealing surfaces with a surface finish of Ra 0.8–1.6 µm (ISO 1302). Dimensions vary with outlet count, from 100×60×40 mm to 300×100×80 mm, and weight ranges from 0.5 to 2.5 kg. These specifications are reference values; actual values must be confirmed with the manufacturer for the specific model and application. The manifold is a component, not a standalone product, and its performance depends on proper integration with the air bearing system, including correct inlet pressure, outlet connections, and system cleanliness. Regular inspection for leaks, pressure drops, and surface wear is recommended to maintain system stability. For procurement, verify that the manifold meets the required standards and specifications for your application.
Working Principle
Compressed air enters the manifold through a primary inlet. Internal channels and chambers within the manifold body divide and direct the airflow to multiple outlet ports. The design aims to minimize pressure drop and ensure balanced flow distribution to all connected air bearings, maintaining system stability and performance. The manifold's internal geometry is engineered to achieve uniform flow, and the surface finish of sealing surfaces (Ra 0.8–1.6 µm) helps maintain seal integrity. The flow rate per outlet (Cv) is a key parameter for sizing, and the number of outlets affects overall flow distribution. Proper installation and maintenance are essential to prevent pressure drops and ensure consistent performance.
Common Materials
Aluminum alloy, Stainless steel
Technical Parameters
ParameterTypical rangeNotes & selection driver
Number of Outlets4–12Custom configurations available
Port SizeG1/8–G1/2BSPP threadsISO 228-1
Flow Rate (Cv)0.5–2.5Per outlet at 0.1 MPa pressure drop
Temperature Range-40–85 °CNon-condensing
Material6061-T6Anodized aluminumASTM B221
Surface FinishRa 0.8–1.6 µmSealing surfacesISO 1302
Leak Rate≤0.01 MPa·L/sAt 1.0 MPa internal pressureISO 27895
Weight0.5–2.5 kgDepends on outlet count
Dimensions (L×W×H)100×60×40–300×100×80 mmVaries with outlet count

Ranges are indicative industry figures for RFQ preparation, not a supplier commitment. Confirm every value and standard with the legal manufacturer before ordering.

Components / BOM
  • Manifold Body
    The main structure containing internal air passages and providing mounting for ports.
    Material: Aluminum alloy or stainless steel
  • Inlet Port Part
    Connection point for the primary compressed air supply line.
    Material: Same as body, often with integrated threads
  • Outlet Ports Part
    Multiple connection points for hoses or tubes leading to individual air bearings.
    Material: Same as body, often with integrated threads

Applied To / Applications

This component is essential for the following industrial systems and equipment:

Industrial Ecosystem & Supply Chain Structure

Complementary Systems
Downstream Applications
Specialized Tooling

Application Fit & Sizing Matrix

Operational Limits
pressure: 0 to 150 psi (10.3 bar)
flow rate: Up to 200 SCFM (5.66 m³/min)
temperature: -20°C to 120°C
slurry concentration: Not applicable - designed for clean, dry compressed air only
Media Compatibility
✓ Clean, dry compressed air ✓ Inert gases (nitrogen, argon) ✓ Industrial-grade breathing air
Unsuitable: Corrosive gases or liquids, abrasive particulates, high-moisture environments
Sizing Data Required
  • Required outlet count and configuration
  • Maximum system pressure and flow rate
  • Port size and thread specification requirements

Reliability & Engineering Risk Analysis

Failure Mode & Root Cause
Corrosion-induced leakage
Cause: Moisture accumulation in compressed air leading to internal rust, especially in carbon steel manifolds, exacerbated by inadequate air drying systems or environmental humidity.
Fatigue cracking at connection points
Cause: Cyclic pressure fluctuations and vibration from connected equipment causing stress concentration at threaded or welded joints, often due to improper support or pulsation dampening.
Maintenance Indicators
  • Audible hissing or whistling indicating air leaks at fittings or valves
  • Visible moisture droplets or rust streaks at ports or drain points
Engineering Tips
  • Install and maintain coalescing filters with automatic drains upstream of the manifold to ensure dry, oil-free air supply
  • Implement vibration monitoring and rigid mounting with proper pipe supports to minimize mechanical stress on manifold connections

Indicative industry ranges for design and RFQ preparation. Confirm the exact figures and applicable standard with the manufacturer before specifying.

Compliance & Manufacturing Standards

Applicable Standards
ISO 4414: Pneumatic fluid power - General rules and safety requirements for systems and their components ANSI B31.3: Process Piping DIN 24340: Hydraulic fluid power - Manifolds - Dimensions

Quoted from the published standard.

Manufacturing Precision
  • Bore diameter: +/-0.025mm
  • Surface flatness: 0.05mm per 100mm
Quality Inspection
  • Hydrostatic pressure test (1.5x working pressure)
  • Dimensional verification with CMM (Coordinate Measuring Machine)

Manufacturers of Air Supply Manifold

Manufacturer profiles associated with Air Supply Manifold.

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Frequently Asked Questions

What is the operating pressure range for this manifold?

The operating pressure range is 1.0–1.6 MPa. Always verify the exact pressure rating for your specific model with the manufacturer.

How many outlets can this manifold have?

The number of outlets can be configured from 4 to 12, depending on the model. Custom configurations may be available. Confirm the exact outlet count and arrangement with the supplier for your application.

What materials are available for the manifold?

The manifold is available in aluminum alloy (e.g., 6061-T6, anodized) or stainless steel. The material choice affects corrosion resistance and weight. Verify the material grade and finish with the manufacturer.

What is the leak rate specification?

The leak rate is ≤0.01 MPa·L/s at 1.0 MPa internal pressure, tested per ISO 27895. This ensures minimal air loss. For critical applications, request leak test reports from the manufacturer.

Data Basis

Editorial classification, named public sources where available, and source-reviewed manufacturer records.

Preliminary Technical Classification
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