Editorial Technical Reference

Brake

This page explains how Brake is classified within Machinery and Equipment Manufacturing. Technical values and manufacturer relationships are research references; confirm the current specification and supplier evidence for each order.

Technical Definition & Core Assembly

A mechanical device that inhibits motion by absorbing energy from a moving system, specifically used to stop or hold the rotor of an indexing motor.

Representative product image. Confirm appearance and specifications with the manufacturer.

Product Specifications

Technical details and manufacturing context for Brake

Definition
In the context of an indexing motor, the brake is a critical safety and control component that provides precise stopping and holding capabilities. It functions to halt the motor's rotation at predetermined positions, maintain position during idle periods, and prevent unwanted movement due to external forces or system inertia. This ensures accurate positioning, repeatability, and operational safety in automated machinery and indexing applications. The brake is typically mounted on the motor shaft and engages or releases based on control signals. It is designed to operate in a fail-safe manner, meaning that in the event of power loss, the brake automatically engages to stop and hold the load, preventing potential damage or injury. The brake's performance is characterized by parameters such as braking torque, release time, engagement time, and maximum speed, which must be selected based on the specific motor torque and safety factor requirements. The operating pressure, when applicable, follows standards, and the protection class is rated according to IEC 60529. The brake's friction material is typically sintered metal for high wear resistance, and the housing may be made of steel or aluminum for lightweight applications. The electromagnetic coil uses copper windings. The brake operates within a specified temperature range and requires a supply voltage of 24 V DC ±10%. The air gap between friction surfaces must be adjusted to maintain consistent torque. The power consumption ranges from 15 to 40 W, and the weight varies from 2 to 15 kg. For precise positioning, the engagement time is critical, typically ranging from 0.10 to 0.30 seconds, while the release time affects cycle time, ranging from 0.05 to 0.15 seconds. The maximum speed should not exceed 3000–6000 rpm to avoid overheating or excessive wear. Always verify model-specific values and standards with the legal manufacturer or supplier.
Working Principle
The brake typically operates using electromagnetic, pneumatic, or mechanical principles. In electromagnetic brakes (common in indexing motors), when de-energized, spring pressure forces friction surfaces together, creating torque to stop and hold the motor shaft. When energized, the electromagnetic force overcomes the spring pressure, releasing the friction surfaces and allowing free rotation. This fail-safe design ensures braking occurs during power loss.
Common Materials
Friction material (e.g., sintered metal, organic composites), Steel (housings, springs, armature), Aluminum (for lightweight housings), Copper (electromagnetic coils)
Technical Parameters
ParameterTypical rangeNotes & selection driver
Braking Torque5–50 N·mSelect based on motor torque and safety factor
Release Time0.05–0.15 sAffects cycle time in indexing applications
Engagement Time0.10–0.30 sCritical for precise positioning
Maximum Speed3000–6000 rpmExceeding may cause overheating or wear
Air Gap0.2–0.5 mmAdjust for consistent torque
Supply Voltage24 ±10% V DCFor electromagnetic release
Power Consumption15–40 WAffects heat generation
Operating Temperature-40–85 °COutside range may affect performance
Protection ClassIP54–IP65Higher IP for dusty or wet environmentsIEC 60529
Friction MaterialSintered metalSintered for high wear resistance
Weight2–15 kgAffects mounting and inertia

Ranges are indicative industry figures for RFQ preparation, not a supplier commitment. Confirm every value and standard with the legal manufacturer before ordering.

Components / BOM
  • Armature plate Part
    Moves axially to engage/disengage friction surfaces, transmits braking force
    Material: steel
  • Friction disc Part
    Provides friction surface for torque transmission and heat dissipation
    Material: sintered metal or organic composite
  • Pressure spring Part
    Applies force to engage brake when de-energized (fail-safe operation)
    Material: spring steel
  • Electromagnetic coil
    Generates magnetic field to overcome spring pressure and release brake
    Material: copper wire with insulation
  • Housing Part
    Encloses and protects internal components, provides mounting interface
    Material: aluminum or steel

Applied To / Applications

This component is essential for the following industrial systems and equipment:

Industrial Ecosystem & Supply Chain Structure

Complementary Systems
Downstream Applications
Specialized Tooling

Application Fit & Sizing Matrix

Operational Limits
pressure: 0 to 10 bar
temperature: -40°C to 200°C
response time: 10-100 ms
torque capacity: Up to 500 Nm
Media Compatibility
✓ Clean dry air ✓ Hydraulic oil (ISO VG 32-68) ✓ Industrial lubricants (non-corrosive)
Unsuitable: Abrasive slurry environments with particulate concentration >5%
Sizing Data Required
  • Required braking torque (Nm)
  • Motor rotor inertia (kg·m²)
  • Maximum stopping frequency (cycles/hour)

Reliability & Engineering Risk Analysis

Failure Mode & Root Cause
Brake fade
Cause: Overheating due to excessive or prolonged braking, leading to reduced friction coefficient and temporary loss of braking effectiveness.
Disc/pad wear and scoring
Cause: Abrasive contamination (e.g., dirt, metal particles) between friction surfaces, accelerated by improper installation or lack of cleaning during maintenance.
Maintenance Indicators
  • High-pitched squealing or grinding noises during braking, indicating worn pads or metal-on-metal contact
  • Excessive brake pedal travel or spongy feel, suggesting air in hydraulic lines or fluid degradation
Engineering Tips
  • Implement condition-based monitoring using infrared thermography to detect abnormal heat patterns and prevent overheating failures
  • Use proper bedding-in procedures after pad/disc replacement to establish optimal friction layer and avoid glazing or uneven wear

Indicative industry ranges for design and RFQ preparation. Confirm the exact figures and applicable standard with the manufacturer before specifying.

Compliance & Manufacturing Standards

Applicable Standards
ISO 15484:2008 (Brake linings for road vehicles) ANSI/SAE J431 (Automotive Gray Iron Castings) DIN 75410 (Brake discs for passenger cars)

Quoted from the published standard.

Manufacturing Precision
  • Brake disc thickness variation: ≤0.015mm
  • Brake pad friction material thickness: ±0.2mm
Quality Inspection
  • Brake Effectiveness Test (Dynamometer)
  • Material Composition Analysis (XRF Spectrometry)

Manufacturers of Brake

Manufacturer profiles associated with Brake.

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Frequently Asked Questions

What is the primary function of a brake in an indexing motor?

The brake stops and holds the motor rotor at predetermined positions, ensuring accurate positioning and preventing unwanted movement due to inertia or external forces, especially during idle periods or power loss.

How does the fail-safe design work?

In a fail-safe electromagnetic brake, when power is removed, springs press friction surfaces together to generate braking torque. When power is applied, the electromagnet releases the friction surfaces, allowing free rotation. This ensures the brake engages automatically during power loss.

What parameters are critical for selecting a brake?

Key parameters include braking torque (5–50 N·m), release time (0.05–0.15 s), engagement time (0.10–0.30 s), maximum speed (3000–6000 rpm), air gap (0.2–0.5 mm), supply voltage (24 V DC ±10%), and operating temperature (-40 to 85 °C). These must be matched to the motor's requirements.

What standards apply to the brake?

The operating pressure follows and the protection class is rated per IEC 60529 (IP54–IP65). Always verify compliance with the legal manufacturer or supplier for the specific model.

Data Basis

Editorial classification, named public sources where available, and source-reviewed manufacturer records.

Preliminary Technical Classification
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