Editorial Technical Reference

Portable calibration module for load cells and 4–20 mA loops on production lines

Portable calibration units · strain-gauge load cells in mV/V, 4–20 mA loops, simulators and handheld readers for production lines

A portable calibration module here means a carried unit that injects or reads the signals between a machine's sensors and its controller: millivolt-per-volt signals from strain-gauge load cells and 4–20 mA loop currents from transmitters. Before asking for prices, decide which signal you must check, whether the unit must simulate a sensor or read a real one, and how many channels and what accuracy the check needs.

Portable calibration units, load-cell simulators and handheld multi-channel readers used to check strain-gauge load cells, force and pressure sensors and 4–20 mA loops on production lines. PLC-based controllers, motion control and the modules that make up a control system are covered on the Industrial control systems page; laboratory calibration standards and laser alignment modules are outside this page.

CNFX editorial research · Sources checked October 12, 2026 · 3 sources

Portable aluminium calibration unit with banana jacks, circular connectors and adjustment knobs on a bench, cabled to a pressure transducer, with stainless calibration weights and a PLC rack behind
Portable calibration unit with transducer and test weights

01

Check a strain-gauge load-cell signal in mV/V

Load Cell Central's PVS-11 load-cell simulator supplies millivolt signals from 0 to 3 mV/V and is described as used for calibrating scale indicators, troubleshooting and verifying indicator setup; it can stand in for any pressure, torque or force load cell with a millivolt output. [2]

The PVS-11 has two ranges of vernier adjustment and a fixed zero offset of 0.25 mV/V, and it can simulate the power draw of one, two, three, four or eight 350 Ω load cells so an indicator's excitation supply can be tested. [2] Editorial calculation: four 350 Ω bridges in parallel present 87.5 Ω, so at 5 V excitation they draw about 57 mA; eight present 43.75 Ω and draw about 114 mA.

To read real sensors in place, Brans' HK701 handheld reader takes a 0 to 3 mV/V differential input from resistance strain-gauge load cells, drives one to four load cells per channel on up to ten independent channels, excites at 5 V DC and converts at 200 to 1920 Hz with a minimum input of 0.6 µV per division; Brans states it was designed to avoid repeated removal of strain sensors for calibration on automated lines. [3]

Editorial calculation: a load cell rated 2 mV/V excited at 5 V gives 10 mV at full load; spread over the HK701's maximum 10,000 display divisions that is 1 µV per division, above its 0.6 µV/d minimum input. [3] Check the same arithmetic with your cell's rated output before choosing the division count.

Give the supplier the sensor type and rated output (mV/V), bridge resistance, number of cells per channel, excitation voltage, number of channels, sample rate and whether you need simulation, reading or both.

02

Check a 4–20 mA loop by sourcing, simulating and reading

Fluke's 709 precision loop calibrator sources, simulates and reads mA, reads with loop power, and reads volts, over 0 to 24 mA and 0 to 30 V DC, with 1 µA resolution on mA and an accuracy of 0.01% ± 2 counts on all ranges at 23 ± 5 °C. [1]

Fluke lists 24 V DC loop power with an mA measure mode of -25% to 125%, includes a selectable 250 Ω resistor for HART communication, and lists a stability of 20 ppm of full scale per °C outside 18 to 28 °C, an operating range of -10 to 55 °C and 10 to 95% non-condensing humidity. [1]

Editorial calculation: at a 20 mA reading, 0.01% is 2 µA and two counts at 1 µA resolution add 2 µA, so the stated accuracy is ±4 µA, or 0.025% of a 16 mA (4–20 mA) span. [1] Compare that with the tolerance of the transmitter or analog input card you are checking.

03

Choose between simulating and reading

The three reviewed units cover different checks; this comparison uses only their published data.

Calibration weights, as in the photograph, load a real sensor so a reader can be compared with a known force; they are a separate purchase and need their own certificates.

UnitCheck it performsPublished figuresSource
Load-cell simulator (PVS-11)Replaces the sensor to test the indicator and its excitation.0–3 mV/V; 0.25 mV/V zero offset; load of 1–8 × 350 Ω cells.[2]
Multi-channel reader (HK701)Reads installed strain-gauge sensors in place.10 channels; 1–4 cells each; 200–1920 Hz; 5 V DC excitation.[3]
mA loop calibrator (709)Sources, simulates or reads loop current.0–24 mA; 1 µA; 0.01% ± 2 counts; 24 V loop power.[1]

04

Signal source, measuring input and loop supply packed into a portable calibrator

PartRoleFix in the order
Signal sourcePrecision mV/V bridge or mA source. [2] [1]Range, steps and accuracy.
Measuring inputDifferential mV/V or mA input. [3] [1]Range, resolution, sample rate.
Excitation or loop supply5 V DC bridge excitation; 24 V DC loop power. [3] [1]Voltage and current capacity.
Channel connectorsUp to ten channels on the HK701. [3]Connector type per channel.
Display and interface4-inch TFT and RS232 on the HK701. [3]Data output and logging.
Enclosure and powerABS+PE housing; lithium battery; watertight case on the PVS-11. [3] [2]Ingress rating and battery life.

05

Source, simulate or read: output range and accuracy per signal

FieldWhat it means and published valuesAsk the supplier for
Operating Pressure (MPa)Only for modules with a pressure port.Range and media, if fitted.
Temperature Range (°C)Examples: -10 to 40 °C (HK701); -10 to 55 °C (Fluke 709). [3] [1]Operating and storage range.
Calibration Accuracy (%)Example: 0.01% ± 2 counts on mA (Fluke 709). [1]Accuracy per range and its conditions.
Repeatability (%)Short-term spread of repeated readings.Value and method.
Supply Voltage (V DC)DC 24 V supply for the HK701. [3]Supply or battery type.
Power Consumption (W)Battery life is stated as 100+ hours for the HK701. [3]Consumption or battery life at your load.
Ingress ProtectionPVS-11 enclosure described as crushproof and watertight. [2]IP rating.
MaterialABS+PE housing (HK701). [3]Housing material.
Weight (kg)Carried unit.Weight with batteries.
Dimensions (L×W×H) (mm)233 × 201 × 55 mm (HK701). [3]Dimensions and case.
Output Signal (mA)0 to 24 mA source and simulate (Fluke 709). [1]Range and resolution.
Response Time (ms)Related to sample rate; 200 to 1920 Hz on the HK701. [3]Settling or update time.

06

Send the sensor, loop and accuracy data together

Paste it into your enquiry below or into an email to a maker, then replace every bracket.

Sensors: [load cell, force or pressure; rated output mV/V; bridge resistance]
Loops: [4–20 mA; HART or not; loop power]
Checks: [simulate, read or both]
Channels: [number; cells per channel]
Accuracy: [required per range]
Environment: [temperature; humidity; enclosure]
Documents: [calibration certificate; traceability]

See manufacturer records Send an enquiry through CNFX

Compare portable calibration module suppliers

This company lists a portable calibration unit category with a multi-channel load-cell reader.

Hefei Brans Measuring And Controlling Technology Co., Ltd.
Manufacturing site to be confirmed for the order

Lists a portable calibration unit category, including the HK701 ten-channel handheld reader for strain-gauge load cells, alongside load cells and force sensors.

Product scope checked 2026-10-12

Current product source ↗

Portable calibration unit listed · profile compiled by CNFX from public sources

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Buyer questions

What does a load-cell simulator do?

Load Cell Central's PVS-11 supplies 0 to 3 mV/V signals to calibrate and troubleshoot indicators and can simulate the draw of up to eight 350 Ω cells. [2]

How accurate is a precision mA loop calibrator?

Fluke's 709 states 0.01% ± 2 counts on all ranges at 23 ± 5 °C, with 1 µA resolution over 0 to 24 mA. [1]

Can load cells be checked without removing them?

Brans' HK701 reads up to ten channels of installed strain-gauge load cells at 0 to 3 mV/V for that purpose. [3]

Sources and what still needs a direct check

Sources checked 2026-10-12. Fluke, Load Cell Central and Brans are makers describing their own instruments; figures are their published specifications, not independent tests.

  1. Fluke — 709 Precision mA Loop Calibrator, product page and specifications ↗ Maker product page Return to text ↑
  2. Load Cell Central — Model PVS-11 Transducer / Load Cell Simulator ↗ Maker product page Return to text ↑
  3. Brans (Hefei Brans Measuring & Controlling Technology) — HK701 portable force tester, parameters ↗ Maker product page Return to text ↑

Still to check yourself

  • Decide simulate, read or both.
  • Match mV/V range and bridge load.
  • Check accuracy at the reading you use.
  • Obtain a traceable calibration certificate.
  • Verify the legal supplier and factory.
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